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Sustainable Energy Cohort Washington Wastewater and Water Dorothy Atwood Olympia, Washington October 11, 2012
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Homework Debrief Who is on your energy team? How often to you meet? Is it a regular meeting? What is the status of your Energy Policy? Who knows about it? What did the Spider assessment diagram reveal about your energy management efforts? How do you track energy use? What are your energy Key Performance Indicators? Which of these are you tracking: kWh/MGD, KWh/1,000 # BOD removed? What is your baseline energy period? Any challenges in establishing it Which O&M projects were most attractive to you? Have you started one?
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Assessment Tool - Radial (Spider) Diagram 10 energy management system topics – E.g. Energy goals, training, audits Three questions per topic – Answers gradational from 1 to 5 Transfers results to Radial Graph Perform assessment at beginning and end of program
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Assessment Tool - Radial Plot
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Creating an Effective Opportunities Register
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PDCA – What does it mean? Manage Projects Plan Projects Do Projects Check Project Progress Conduct strategic review of project Manage Process Create planning process (SMS core team, etc.) Develop/Maintain support programs (e.g. training, communication, documentation) Check system (data collection/metrics, audits) Strategic review of system
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Suggestio ns Contractor & Vendor Ideas Energy Audits Incentive s Use Less Energy Every Year Decrease Energy by 25% in 10 yrs Zero Net Energy in 5 yrs Energy Policy We Care About Energy Suggestions EnMS Audits Contractor & Vendor Ideas Energy Audits Incentive s EnMS Audits
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Energy Opportunity Register Keep it simple Let it evolve. (Don’t do it just once!!) Review in monthly or quarterly energy team meetings Update annually – let it help inform energy improvement plan for upcoming year Link to Capital Improvement Project (CIP) process
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Identifying Opportunities Employees Utilities Service provider Equipment manufacturer Trade Associations Training seminars Tool kits
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September 19, 2012Vancouver Water Operations City of Vancouver – Water Operations High Performance Energy Management September 19, 2012 Tyler Clary
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September 19, 2012Vancouver Water Operations Initial Opps Register Savings Opportunity Savings Estimate Reduce fan load at stripping towers 1,115,000 kWh Summer water demand reduction campaign in NE Vancouver 1,000,000 kWh Optimize hydraulic models for energy 1,000,000 kWh Remove cla-vals at booster pumps with VFDs 872,000 kWh Lighting upgrade at all well stations 500,000 kWh Resize Well 11 Pump at WS 1 454,000 kWh Resize Pumps at WS 3 341,000 kWh Re-stage pumps at all well stations 300,000 kWh Well station heating controls 160,000 kWh Well lube line on solenoid 17,500 kWh Total 4,500,000 kWh
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September 19, 2012Vancouver Water Operations Year 2 Activities Water station #4 – VFDs for booster pumps – 700,000 kWH/yr Water station #4 – VFDs for booster pumps – 700,000 kWH/yr Water Station 3 Pump/Motor Replacement – 500,000 kWH/yr Water Station 3 Pump/Motor Replacement – 500,000 kWH/yr Air stripper tower fan sheaves – 38,000 kWH/yr Air stripper tower fan sheaves – 38,000 kWH/yr Operational changes Operational changes SCADA system improvement SCADA system improvement Pressure zone change – 15,000 kWH/yr Pressure zone change – 15,000 kWH/yr
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September 19, 2012Vancouver Water Operations Project Savings
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Opportunity Registry
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Need help deciding what to do next? Determine prioritization criteria Apply the prioritization criteria to develop a prioritized list of opportunities Prioritization of Opportunities
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Rating Description Criteria1234 Anticipated annual energy savings Less than $10,000/year $10,000- $25,000/year $25,000- $100,000/year Greater than $100,000/year Expected time required for implementation Greater than 12 months 6-12 months Less than 6 months Immediately Simple Payback Greater than 36 months 13-36 months6-12 months Less than 6 months Environmental, Health, or Safety Impact Increased negative impact on environmental, health, and/or safety conditions Minimal negative impact on environmental, health, and/or safety conditions No change to environmental, health, and/or safety conditions Improved environmental, health, and/or safety conditions Example Criteria Rating
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Opportunity Rating Opportunity Description Criteria #1 Criteria #2 Criteria #3 Criteria #4 Total Rating Insulate steam pipes234496 Replace fluorescent T-12 lighting with T-8 lighting 222324 Example Prioritization See Page 40 of EPA Energy Management Guidebook for worksheet and example
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Tour Option 1: Secondary Treatment Process (including aeration and pumping) Tour Option 2: Solids Processing Tour Option 3: Disinfection and Effluent Pumping (including U/V) Plant O&M Focus Tours
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Post Tour Focus Questions 1. What are some suggestions of ways to address the energy challenges brought up in your tour? 2. What are other possible O&M measures LOTT could take to improve their energy savings and operations efficiency? 3. What are some methods/measures introduced in the tour that you hadn’t thought about? What are some methods you learned that you might consider for your operations?
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Master Calendar Highlights REGULAR reoccurring events Identifies opportunities for integrating into existing regular functions Reminds Energy team of key items to review and update
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Crafting an Effective Employee Engagement Program
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Employee Engagement Brainstorm with a partner (not from your facility) 3 to 5 energy topics for awareness/engagement 3 to 5 engagement methods or techniques that worded Horror story of training initiative gone wrong
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Benefits of a System Moves from single ad hoc energy projects to an integrated approach Provides a framework for moving towards energy independence Is proactive rather than reactive Involves everyone with energy improvements Uncovers cost saving ideas Transfers learning from project to project
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Tools and Resources
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26 EPA Energy Management Guidebook PLAN – Session 1 through 4 DO – Session 5 CHECK & ACT – Sessions 6 and 7
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US DOE Website Tools https://save-energy- now.org/EM/tools/Pages/HomeTools.aspx https://save-energy- now.org/EM/tools/Pages/HomeTools.aspx US DOE eGuide Lite: https://save-energy- now.org/EM/SSPM/Pages/SSPM_UserHome.a spxhttps://save-energy- now.org/EM/SSPM/Pages/SSPM_UserHome.a spx US DOE eGuide: https://save-energy- now.org/EM/SPM/Pages/Home.aspxhttps://save-energy- now.org/EM/SPM/Pages/Home.aspx Others: motors, pumps, Plant energy profiler (PEP)
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EnMS Deliverables Create Opportunity Register - build on O&M ideas Draft a master calendar (year-long) include frequency and time of: Energy Policy review; Energy measurement reviews against baseline; Energy Team meetings; Milestones for major projects – employee engagement; communication updates Deploy an employee engagement activity Check-in with peer mentor
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Wrap up Management systems – not rocket science You’ve already made a start Develop appropriate level of sophistication for your facility Keep your low hanging fruit from growing back
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