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COMPUTER AIDED ENGINEERING CAPABILITIES. NONLINEAR CONTACT ANALYSIS Finite Element Model Mpa Radial Stress in Planetary gear Circumferential Stress in.

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Presentation on theme: "COMPUTER AIDED ENGINEERING CAPABILITIES. NONLINEAR CONTACT ANALYSIS Finite Element Model Mpa Radial Stress in Planetary gear Circumferential Stress in."— Presentation transcript:

1 COMPUTER AIDED ENGINEERING CAPABILITIES

2 NONLINEAR CONTACT ANALYSIS Finite Element Model Mpa Radial Stress in Planetary gear Circumferential Stress in Sun gear For the rated lock torque of 18 Nm the stresses in all components were found to be within limits. Epicyclic Gear

3 ROLLER CLUTCH CONTACT ANLYSIS Outer Sleeve Roller Journal Finite Element Model Equivalent Stress Deformed Mesh

4 ALTERNATOR HEATSINK 1m/sec2 m/sec Temperature variation with respect to Velocity THERMAL ANALYSIS

5 Finite Element ModelSolid Model PERMANENT MAGNET MOTOR DESIGN Software used : MagNet

6 PERMANENT MAGNET MOTOR DESIGN Current Density Brush Shift Flux Density

7 PERMANENT MAGNET MOTOR DESIGN

8 SOLID MODEL ARROW PLOT SHADED PLOT ROTOR SHADED PLOT STATOR ELECTROMAGNETIC ANALYSIS - CLAW POLE ALTERNATORS

9 MULTIBODY DYNAMIC ANALYSIS Driver Side:Variable radius pattern Passenger Side:Constant radius pattern No.of.JOINTS : 12 Pin joints:7 Ball joint:4 Bearing joint:1 KINEMATIC ANALYSIS OF WIPING SYSTEM

10 Original design Stress plot Final optimised design Weight 1310 gms Weight 880 gms DESIGN OPTIMISATION Starter Bracket

11 FE model VonMisses stress To study the stress distribution in driving shaft into claw and core PROCESS SIMULATION

12 Von mises stress plot Element discretisation Fatigue life prediction of components FATIGUE ANALYSIS

13 Journal shaft Drive sleeve Fatigue life prediction of components FATIGUE ANALYSIS

14 CFD ANALYSIS OF ALTERNATOR Computational grid of Alternator Velocity vector at vertical plane Velocity vector at midplane

15 SOLENOID ACTUATORS 2D AXISYMMETRIC MODEL FLUX CONTOUR PLOT FOR FINAL POSITION

16 USE OF MOULD FLOW SOFTWARE Wiper gear moulding

17 CREATIVITY AND INNOVATION

18 ENGINEERING ACTIVITIES – PROJECT MANAGEMENT USING MS PROJECTS

19 WINDCHILL PLM IN USE


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