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NAME : G RAVITEJA ROLL NO : 08B91A0221 EMAIL ID : raviteja.gd@gmail.comraviteja.gd@gmail.com MOBILE : 9959422183 BRANCH : FINAL YEAR (EEE)
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By G RAVITEJA (08B91A0221) K HARIBABU(07B91A0215) N VENU (09B95A0202)
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INTRODUCTION COMPONENTS BLOCK DIAGRAM CIRCUIT DIAGRAM WORKING PRINCIPLE
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A simple but inexpensive inverter for using a small soldering iron (25W, 35W, etc) in the absence of mains supply. It uses eight transistors and a few resistors and capacitors. The a stable multivibrator produce the signal that is fed to the Darlington transistor pair.
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Darlington transistors is a combination of two transistors connected in such way that current amplified by one transistor is further amplified to get high current gain. That high gain current is fed to power transistors pair as input. Then the output of power transistor pair is given as input to the centre tapped transformer (12v-0-12v)
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Resistors of 1 kilo ohms Capacitors of 0.47 micro faradays BC547 transistors(2) BC558 power transistors(2) BD140 power transistors(2) 2N3055 power transistors(2) Center tapped(12v-0-12v)transformer Battery 12v,7Ah
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Transistors (each BC547) form an a stable multivibrator that produces 50Hz signal. The complementary outputs from the collectors of transistors and are fed to PNP Darlington driver stages formed by transistor pairs and (utilizing BC558 and BD140). The outputs from the drivers are fed to transistors (each 2N3055) connected for push-pull operation. Use suitable heat-sinks for transistors
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A 230V AC primary to 12V-0-12V, 4.5A secondary transformer is used. The centre-tapped terminal of the secondary of the transformer is connected to the battery (12V, 7Ah). while the other two terminals of the secondary are connected to the collectors of power transistors When you power the circuit using switch S1, transformer produces 230V AC at its primary terminal.
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This voltage can be used to heat your soldering iron Assemble the circuit on a general purpose PCB and house in a suitable cabinet. Connect the battery and transformer with suitable current-carrying wires. On the front panel of the box, fit power switch and a 3- pin socket for connecting the soldering iron.
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The soldering irons with inverter technology are essential in all works where the following features are required: small overall dimensions, low consumption, versatility and simplicity of use. The application fields are Industrial maintenance Metal structural work Hydraulics Buildings
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OPERATION WITH MOTOR GENERATORS The equipment can be used with motor generators; it is necessary to operate the unit and then connect the instrument.
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It is a versatile tool It is lighter equipment Well suited for small electronic component Efficiency is high Smooth work flow
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DUTY CYCLE The high performances of this machine (160 A/40%) ensure a professional, quick, economic and constant soldering. ENERGY SAVING The inverter reduces the energetic consumption by 40% with respect to a traditional plant with the same features.
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Not suitable for high rating component Consumes more energy Time taking of iron is more
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Dry sponge cleaner for hot soldering iron tips
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James G handbook of Manufacturing Processes - How Products, Components and Materials are Made Industrial Press Alan, The Basic Soldering Guide, archived from the originalThe Basic Soldering Guidethe origina Bedford, B. D.; Hoft, R. G.(1964). Principles of Inverter Circuits. New York: John Wiley & Son
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www.teamnovak.com www.teamnovak.com www.kpsec.freeuk.com www.kpsec.freeuk.com www.wikipedia.com
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