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High Voltage modulators ESS developments Carlos A. Martins ESS Accelerator Division, RF electrical power systems.

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Presentation on theme: "High Voltage modulators ESS developments Carlos A. Martins ESS Accelerator Division, RF electrical power systems."— Presentation transcript:

1 High Voltage modulators ESS developments Carlos A. Martins ESS Accelerator Division, RF electrical power systems

2 Reduced Scale modulator prototype ( SML topology status on Sept 2015 ) Electrical schematic Part I – Low Voltage power converter: successfully tested in Feb. 2015 on resistive loads (@1kV); Part II – HV oil tank assembly: - first HV module prototype built from Feb to June 2015 and successfully tested with a 25kV dummy load in July 2015, in combination with Part I Part I Part II

3 Integrated test of Low Voltage power converter with High Voltage module #1, at LTH (July 2015) Part I – Low voltage power converter Part II – HV module prototype in oil tank Experimental results at full power: Pulsed at 20kV/20A, 3.5ms/14Hz (Note: no output filter present; waveforms are as expected) HV module prototype in assembly workshop at LTH Magenta: HV output pulse; Yellow: LV input voltage; Green: LV input current 3.5ms pulse zoom

4 3 D Model of the complete HV oil tank assembly ( containing 6 HV modules and output filter stage ) Silica gel breather Tank lid Inspection lid HV output connector Water cooling serpentine -Design and 3D model started in Feb 2015 and completed in June 2015; -Technical specification for “build to print” contracting ready in June 2015; -Invitation To Tender (ITT) for construction launched on 2 nd July 2015; -Offers received on 10 th September 2015; External view Internal view Longitudinal cut view HV modules HV output filter capacitor banks HV rectifier box HVHF transformer Fiberglass insulation frame HV module LV feedthroughs HV sensor

5 Reduced Scale modulator prototype ( SML topology status on March 2015 ) Part I – Low Voltage driver: → successfully tested in Feb. 2015 on resistive loads (@1kV); Part II – HV oil tank assembly: → Delivered at LTH test stand on March 4 th → Tests undergoing. Should be completed shortly Part I Part II Electrical schematic

6 Reduced Scale modulator prototype ( Progress in construction and testing of HV oil tank assembly) 2)- Feb 12 th at manufacturer premises (Lund): - All parts / components delivered; - HV module #1 assembled; 3)- March 2 nd at manufacturer premises (Lund): -HV module #1 to #6 assembled and placed in the frame; 4)- March 23 rd at LTH test stand: - Preliminary testing of the full HV oil tank assembly at low voltage; 1)- Contract signed on Oct 14 th 2015 Yellow: primary voltage of HV module #1 Magenta: primary current of HV module #1 Blue: output voltage pulse (in open loop, no regulation);

7 High Voltage Anode Power Supplies for Tetrode Amplifiers Baseline (our view): - 40 kVA Anode power supply (2 pair of tetrodes per power supply) 18kV / 2.2 A T1a T1b Keypoints: -Integrated system (short HV cables, short control cables, integrated control and interlock system); -Minimal stray inductance of the HV cables; -Cost of HVPS is similar if standard off-the-shelf modules are used; -Cost of capacitor bank is similar; -Time to repair is reduced considerably (one rack system, entire rack can be easily changed if needed); -Series of 26 units makes some cost reduction due to series effect (medium quantities); -Many companies in HV can design, build and test this kind of system; Challenges: -Electrical network power quality issues, including harmonic distortion and flicker mitigation

8 High Voltage Anode Power Supplies for Tetrode Amplifiers Possible implementation: - 40 kVA Anode power supply (2 tetrodes per power supply) 18kV / 2.2 A T1a T1b HV capacitor charger HV capacitor bank HV series switch 150 mm x 150 mm x 250 mm

9 High Voltage Anode Power Supplies for Tetrode Amplifiers Possible mechanical layout: - 40 kVA Anode power supply (2 tetrodes per power supply) Estimated series (26 units) cost: ~ 130 kEURO / each


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