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First Q4 cold mass engineering follow up meeting 16/03/2016 Q4 Status update H. Felice, M. Segreti, D. Simon and JM. Rifflet
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Quadrupôle en cos2 double couche Ouverture = 90 mm Integrated gradient = 440 T 1,9 K Magnetic length = 3.67 m Nominal gradient = 120 T/m Temperature = 1.9 K Nominal current = 4590 A Stored energy = 0.81 MJ QUADRUPÔLE Q4 POUR LE LHC (HI-LUMI) 2 1st Q4 cold mass engineering meeting 3 main axis: The single aperture short model MQYYM The full length prototypes The series magnets
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Q4 Design Overview
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| P 4 2 layers of MQM cable Inner blocks: 17 + 8 turns Outer blocks: 16 +10 turns Aperture = 90 mm (as before) Integrated gradient = 440 T Magnetic length = 3.67 m Nominal gradient = 120 T/m Loadline margin = 20 % Temperature = 1.9 K Nominal current = 4590 A Stored energy = 0.81 MJ Differential inductance = 2 × 37.5 mH MAGNETIC DESIGN USING MQM CABLE WP3 - Q4 update - 25 November 2015
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| P 5 Calculation with collars (assuming a relative permeability of 1.0025) Re-optimized cross- section to minimize impact of collars on b6 MAGNETIC DESIGN USING MQM CABLE WP3 - Q4 update - 25 November 2015
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| P 6 Peak field = 6.4 T Calculation with collars (assuming a relative permeability of 1.0025) At 4590 A, collars increase the peak field on conductor by about 0.12 T MAGNETIC DESIGN USING MQM CABLE WP3 - Q4 update - 25 November 2015
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| P 7 View of a 600 mm long model COIL ENDS Lead end Return end WP3 - Q4 update - 25 November 2015
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| P 8 COIL ENDS WP3 - Q4 update - 25 November 2015 Localization of the peak field (6.5 T i.e. only 1 % higher than in the straight part)
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| P 9 Integrated b6 has been minimized COIL ENDS WP3 - Q4 update - 25 November 2015
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| P 10 Simulation : -Collaring (key) -Insulation creep (20 %) -Cooling -Energisation at 110 % of I nom Magnetic forces are computed at each coil node Mechanical model CAST3M MECHANICAL STUDY WP3 - Q4 update - 25 November 2015
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| P 11 The self-standing collar solution as mechanical structure is validated MECHANICAL STUDY WP3 - Q4 update - 25 November 2015
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Status of the Q4 development at CEA
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1st Q4 cold mass engineering meeting 13 SINGLE APERTURE SHORT MODEL MQYYM Magnet key parameters Single aperture RT coil length = 1350 mm, RT Magnetic length = 1217 mm Self supporting austenitic collars non laminated yoke to speed up fabrication and lower cost Time Frame Detailed design phase: ongoing Drawings, Mock-ups Procurement of tooling and components: April to Dec 2016 Coil fabrication should start in Fall 2016 Collaring at CERN with CEA team in Spring 2017 Use of Vertical collaring press in 927 Yoking in Spring 2017, location to be defined Test at Saclay => Summer 2017 CERN Contact persons: Ezio Todesco for coordination Juan Carlos Perez for specific activities: collaring, yoking and quench heaters Rosario Principe for material: steel and stainless steel Open questions (in discussion or not yet discussed) Collar material availibility Details on the press Young modulus measuring machine modification Protection heater fabrication
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1st Q4 cold mass engineering meeting 14 PROTOTYPES MAGNETS Magnet key parameters Double aperture RT/1,9K Magnetic length = 3681 / 3670 mm SPECIAL CONTEXT: the Pre-commercialization procurement (PCP) QUACO EU finances 70% of the project but strong constraints on implementation Activity divided in 3 phases: conceptual design, engineering design, first-of-a-kind fabrication Firms in competition from one phase to the next: 4/3/2 firms in phases 1/2/3 NOT A BUILT-TO-PRINT Time Frame RFT in May 2016 Start of the work in January 2017 Prototypes delivered in Feb 2020 CERN Contact persons: Marcello Lossaso for QUACO coordination Ezio Todesco as WP3 leader Arnaud Foussat on support for integration? SOME Open questions The choice of the mechanical solution for the support structure is open. If austenitic steel is used, the consortium commits to provide the material Some mock-ups can be produced during QUACO, for example a slice of structure: use of the press at CERN?
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1st Q4 cold mass engineering meeting 15 SERIES MAGNETS Magnet key parameters Double aperture RT/1,9K Magnetic length = 3681 / 3670 mm Open questions Transition between end of QUACO and start of the series, IP management… Type of technical solution (mechanical solution found in QUACO can be different from the MQYYM) Type of funding Timeline: 4 magnets produced from 2021 to 2023 CERN Contact persons: Ezio Todesco as WP3 leader Arnaud Foussat on cold mass integration
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1st Q4 cold mass engineering meeting 16 PENDING DECISIONS AND TOPICS FOR DISCUSSION ON INTEGRATION Yoke outer diameter: working assumption since yesterday (discussion with Ezio) 614 mm Poisition of the cooling channel Bus bars Instrumentation: voltage taps, protection* CLIQ? Material availability for stainless steel collar: we would need some input …
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