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Designed with the Paving Professional in Mind

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Presentation on theme: "Designed with the Paving Professional in Mind"— Presentation transcript:

1 Designed with the Paving Professional in Mind
Achieving Quality Joint Construction Nova Scotia Asphalt User Producer Association 6th Annual Meeting Larry Spring LB Performance Paving Division of VT Leeboy Designed with the Paving Professional in Mind

2 THE HEAD OF MATERIAL IS THE MASS OF PAVING MATERIAL THAT LIES DIRECTLY IN FRONT OF AND SPANS THE ENTIRE WIDTH OF THE SCREED. NINETY-FIVE TO NINETY-EIGHT PERCENT OF ALL MAT FLAWS ORIGINATE FROM PAVING WITH AN IMPROPER HEAD OF MATERIAL. Slide 2

3 Correct Head of Material Required Depth Required Density
Increased Depth Decreased Density Head of Material Too High Decreased Depth Increased Density Head of Material Too Low

4 Segregation

5 Use of Auger Tunnels to Control Material Flow to the Outer Edges of the Screed
MATERIAL FLOWING FORWARD MATERIAL CONTROLED BY TUNNEL

6 Auger/Conveyor Overview
Hopper at Least 1/3 Full Augers Built to Suit Width of Screed - Material Level with Auger Shaft Conveyors Kept Filled Slide 6

7 Indication of end of load.
Lack of Material at Augers Slide 7

8 Joint Construction TRANSVERSE JOINT CONSTRUCTION

9 Possible Fretting Here
Transverse or Overnight Joints Alternative Construction Possible Fretting Here Direction of Travel End of 1st Mat Start of New Mat Wedge Transverse Joint Wood Ramp (Hand Shaped)

10 Constructing a Transverse Joint
Clear & Square Constructing a Transverse Joint Add Joint Paper Form the Wedge Roll the Joint

11 Preparation of end of pass joint
4 3 2 1 Preparation of end of pass joint

12 Clean & Tack Coat Vertical Edge
Resuming Paving at a Transverse Joint Wedge Removed Compacted Mat Clean & Tack Coat Vertical Edge Ref: Joints pg. 6

13 Setting the Screed for work
Support the screed throughout it’s width using wood starting blocks or lathes. Center tow point cylinders. Screeds should be set up correctly before moving off and starting to lay material. Explain ‘Nulling’ the screed and setting the A of A A nulled screed simply means that there is some rotary movement in the depth crank when the screed is relaxed on the reference. Null the screed by turning the depth cranks CW until the screed rests on the blocks and the cranks become loose. Turn cranks CCW approximately two turns to raise the front of the screed and set the angle of attack ready for laying.

14 Starting Blocks Blocks are placed at each side of screed to assure equal depth across screed

15 End Gate Adjustments Keep end gate flush & level When matching a joint Adjust Spring Loaded end gates down to sub base to get a crisp edge

16 Clean and Trim Joint as Paver Moves Off
Pull off Large Stones Form Joint with Fine Material Do not Broadcast Large Stones on to Mat

17 Avoid Broadcasting Larger Stones Across Mat
Bumping Back the Joint Bumped Material Increases Material Quantity Here Which May Increase Density When Rolled 1st Mat 2nd Mat Avoid Broadcasting Larger Stones Across Mat

18 Double Check for Parallel Mat and Compaction Factor
Checking the Mat No Dip Here Check for Parallel Straight Edge 1st Mat (Cold) New Mat (Hot) Direction of Travel Double Check for Parallel Mat and Compaction Factor Ref: Joints pg. 6

19 MAKING GOOD TRANSVERSE JOINTS
1. Maintain full depth & slope at shutdown 2. Good wedge formation 3. Good wedge removal & joint preparation 4. Align paver & screed with previously laid mat 5. Heat screed properly 6. Use lathes under screed to allow for roll-down 7. Null out the screed 8. Fill auger box with correct head of material & set sensors 9. Begin paving at normal paving speed 10. Check & if necessary correct grade & slope Always:

20 Joint Construction LONGITUDINAL JOINTS

21 Most surfaces are laid between 12-14 ft wide
Today, most roads must be kept open to traffic Roads are better laid in one pass (Paving in echelon) Wide screeds can be 40 to 50 ft wide

22 Joint Deterioration To This How do we get…... From This Slide 22

23 Types of Longitudinal Joints
Notched Wedge Joint Wedge Joint Cut Back Joint Standard or Tapered Joint

24 Use of Disc Cutter to Form a Clean Edge
Cut Back Joint Use of Disc Cutter to Form a Clean Edge

25 Cut Away Edge to be Discarded
The Cut Back Joint 1st Mat Cutting Disc Attached to Edge Compactor on Roller Cut Away Edge to be Discarded 1st Mat 1st Mat 2nd Mat Ref: Joints pg. 8

26

27 Notched Wedge Joint

28 Contractor Designed Notched Tapered Joint Maker

29

30 Notched Wedge Joint Maker and Roller

31 Always Check Joint Roll Down Behind Rollers for Guidance
Correct Overlap 1/ /2 inches ( mm) Minimum Required Overlap for Compaction is 1/2 inch 13mm Always Check Joint Roll Down Behind Rollers for Guidance

32 Causes Bridging Here with Less Compaction
Screed Supported by 1st Mat Screed 1st Mat 2nd Mat Limited Density Achieved Excessive Overlap Onto 1st Mat

33 Avoid Broadcasting Larger Stones Across Mat
Bumping Back the Joint Bumped Material Increases Material Quantity Here Which May Increase Density When Rolled 1st Mat 2nd Mat Avoid Broadcasting Larger Stones Across Mat

34

35 Controlled Steering is a Must
Longitudinal Joints Need a Good Edge to Follow

36 “Hot” Joint Construction
Keep roller off edge of previous pass 6” to 8” Set end gate flush with screed extension & completely flat spray end gate frequently Overlap previous pass ¾” to1” Max Adjust up or down with manual or electric screw Use Automatic Joint Matcher

37 Always: 1. Steer a straight line 2. Adjust screed for proper overlap
MAKING GOOD LONGITUDINAL JOINTS Always: 1. Steer a straight line 2. Adjust screed for proper overlap 3. Lay correct depth to allow for compaction 4. Strive to minimize segregation at joint edge 5. Prepare the joint well for rolling 6. Do not broadcast loose stones onto fresh surface mat 7. Use best rolling procedures

38 Use a lift thickness that is at least 4 times the NMAS for coarse gradations and 3 times the NMAS for fine gradations. Consider use of the notch wedge joint (versus butt) for lift thicknesses equal to or between 1 and 3 inches. Consider the use of infrared joint heaters, especially in cold weather paving. Use the smallest NMAS mix that is appropriate for the application. This will aid in obtaining the necessary density and also a more impermeable surface. Smaller size mixes are less permeable at a given in-place air void level.

39 Infrared Asphalt Joint Heater Paver Mounted

40 Infrared Joint Heater trailer Mounted

41 Joint Compaction

42 Compaction Goals Maintain the Grade, Slope & Profile left by the Paver
Apply the fewest passes of the rollers necessary to get compaction Apply the lowest amount of compactive effort to get the job done Understanding the Compaction Curve Slide 42

43 Edge Rolling Unconfined Edge Confined Edge Min 6” Roller Drum

44 Alternative Unconfined Edge
Edge Rolling Min 6” Alternative Unconfined Edge Roller Drum First Pass Rolling Technique to obtain density at Unconfined Edge

45 Rolling a Longitudinal Joint... First Alternative

46 Rolling the Longitudinal Joint
Roller Drum Overlap Joint 6 inches “Vibration On” Cold Side 1st Lane Hot Side 2nd Lane

47 Rolling a Longitudinal Joint… Second Alternative

48 Rolling a Longitudinal Joint
Roller Drum Vibration On 4 - 6 inches COLD HOT Note: Requires two vibratory passes.

49 Overlap 2nd Pass Roller Drum 6 ” Min. Overlap 2nd Pass 1st Pass

50 Rolling a Crown Overlap drum 3 - 6 inches over the crown. Roller Drum
Note: Roll from the low to high side of the crown Never roll directly on top of the crown

51 It’s All Up to You! Quality Paving Joints Must be Your
Goal! Slide 51


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