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Supply Chain Management
Optimizing the Pipeline Copyright © 2016 – Curt Hill
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Introduction In a previous presentation we saw an example supply or value chain This is on the next slide Copyright © 2016 – Curt Hill
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Example Value Chain A mining company produces ore
They sell it to a metals company The metals company refines it They produce iron sheets and rods A milling company buys rods and sheets They produce nuts and bolts The car company buys the nuts and bolts They produce cars The dealer buys the cars and sells to consumer Copyright © 2016 Curt Hill
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More Introduction We will cover two topics in this area:
Supply Chain Management Customer Relations Management The usual consideration is that supply chain management is upstream and customer relations management is downstream CRM most often deals with the general public Rather than B2B customers CRM is in a subsequent presentation Copyright © 2016 – Curt Hill
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Supply Chain Collection of companies involved in moving a product from the suppliers of raw materials to the suppliers of intermediate components, then to final production, then to the customer A network or tree is more apt than chain since businesses have multiple suppliers, who have multiple suppliers Copyright © 2016 – Curt Hill
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Pictorially Depicted Copyright © 2016 – Curt Hill
Copyright © 2016 Pearson Copyright © 2016 – Curt Hill
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Electronic Commerce As we saw in the ERP SIM some B2B transactions may be automated 90% of all EC in the US We can expect that percent to decrease as rest of world catches up Prior to internet this was done with Electronic Data Interchange (EDI) More recently, Web Services are the means to do this Portals and Marketplaces are also used Copyright © 2016 – Curt Hill
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Portals Companies establish portals
These are extranets run by the company buying and selling They make it easier for electronic communication with either suppliers or customers Businesses in the supply network Not generally individuals These may provide the proprietary information needed to interact with the enterprise Copyright © 2016 – Curt Hill
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Marketplaces Similar to a portal except owned by a third party
Allow many business buyers and sellers to communicate in an efficient forum Allows smaller enterprises to participate Most, but not all, are specific to particular industry Copyright © 2016 – Curt Hill
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Five Largest Marketplaces
Alibaba – see next slide ThomasNet.com Formerly the Thomas Register of American Manufacturer 1.8 million buyers a month IndiaMART 1.5 million a month Trade India EC21 Korean with 600K / month Copyright © 2016 – Curt Hill
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Alibaba Chinese and founded in 1999
Largest global e-commerce site for small and medium sizes 18 million buyers from 240 countries The organization is worth an estimated 140 billion It’s IPO is expected to be the largest since Facebook Copyright © 2016 – Curt Hill
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The iPhone Supply Chain
Foxconn is world’s largest electronics contract manufacturer Involved in several labor controversies, has a history of employee suicides Copyright © 2016 – Curt Hill
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Benefits Just-in-Time Production Vendor-Managed Inventory
Inventory delivered only when needed Minimizes stock and handling costs Reduces obsolescence charges Vendor-Managed Inventory Vendors track usage and ship supplies as needed Reduces procurement and inventory resupply costs Copyright © 2016 – Curt Hill
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Benefits Reducing the Bullwhip Effect Corporate Social Responsibility
Increasing swings in inventory due to poor forecasting AKA Forrester effect Coordinated supply chain helps mitigate this Corporate Social Responsibility Product recalls are easier to manage Sustainable business practices Copyright © 2016 – Curt Hill
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Example: Walmart Effective user of technologies for supply chain
Vendor-managed inventory Suppliers monitor inventory in Walmart’s warehouses Cross-docking: direct transfers from inbound to outbound truck trailers Powerful CRM capabilities as well
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Supply Chain Optimization
Most ERPs have Supply Chain Management (SCM) SC Planning SC Execution SC Visibility and Analytics Next slide shows some of the functions from SAP Copyright © 2016 – Curt Hill
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SAP Derived Information
SCM Module Key Uses Demand planning and forecasting Forecast and plan anticipated demand Safety stock planning Assign optimal safety and target stock levels Distribution planning Optimize the allocation of available supply Supply network collaboration Work with partners across the supply network Materials management Ensure production materials are available Manufacturing execution Support production processes Order promising Provide answers to customer queries Transportation execution Manage logistics Warehouse management Support receiving, storing, and picking of goods Supply chain analytics Monitor key performance indicators Copyright © 2016 – Curt Hill
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SCM Strategy Tradeoffs
Supply Chain Efficiency Minimizes cost, but increased risk of stock-outs May sacrifice customer service Supply Chain Effectiveness Maximizes likelihood of meeting objectives Increased costs associated with Redundancy Sticking levels Cross-functionality Copyright © 2016 – Curt Hill
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Tradeoffs Strategy Effectiveness Efficiency
Procurement More inventory Multiple source Less inventory Single source Production Transportation Copyright © 2016 – Curt Hill
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SCM Tradeoffs Strategy Effectiveness Efficiency
Procurement More inventory Multiple source Less inventory Single source Production General purpose More facilities Excess capacity Special purpose Fewer facilities Less capacity Transportation Fast Delivery Times More Warehouse Longer Delivery Times Fewer/Smaller warehouses Copyright © 2016 – Curt Hill
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SCM Planning and Tools The supply chain plan starts with demand planning, and works backwards through the distribution plan, the production plan, and finally to the sourcing plan to determine what materials need to be sourced and when to ensure effective business operations. Copyright © 2016 – Curt Hill
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SCM Planning Demand Planning and Forecasting Distribution Planning
Use historical data and what is gleaned from data mining Build a demand forecast Distribution Planning How to move products to distributors Transportation planning Copyright © 2016 – Curt Hill
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SCM Planning Again Production Scheduling
Coordinate product/service creation Create production plan Inventory and Safety Stock Planning Developing inventory estimates Determine optimal inventory levels Create sourcing plan Copyright © 2016 – Curt Hill
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SCM Execution Putting planning into action
We are not moving just product We must also move information Orders Status Financial assets This all needs to be as efficient as possible This implies automation Copyright © 2016 – Curt Hill
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Two Flow Types Product Flow Information Flow
Movement of goods from supplier to production to distribution to consumer RFID is an important enabling technology Information Flow Movement of information through supply chain Such as order processing and delivery status updates XML is an enabling technology covered in another presentation Copyright © 2016 – Curt Hill
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One more Financial Flow
Movement of financial assets through supply chain Payment schedules, consignment, ownership Linkages to electronic banking and financial institutions Copyright © 2016 – Curt Hill
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RFID Radio Frequency IDentification
Typically a reader generates a signal Passive RFID tags use the power of the signal to transmit a signal with identification back to the reader Range is usually a few feet There also be active tags With own power These have a range of hundreds of feet Copyright © 2016 – Curt Hill
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B2B Financial Transactions
Safe and easy among well known enterprises There are risks Especially with enterprises without much of a track record A supplier may send goods of inferior quality They may be slow to be delivered Worse yet no products shipped at all A buyer may fail to pay or pay promptly Copyright © 2016 – Curt Hill
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Visibility and Analytics
We would like to know about how external events might impact the supply chain This is supply chain visibility Will weather slow delivery or make for an inferior agricultural product? Will a labor strike impact delivery? Supply chain analytics gives us the ability to monitor the progress Allows us to alter how we go about things Copyright © 2016 – Curt Hill
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Finally There is more to know We will see presentations on Of course!
Web services XML CRM Copyright © 2016 – Curt Hill
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