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Henkel UV ADHESIVES Bonding Glassware with UV Curing Adhesives Bob Goss Henkel Loctite Adhesives Ltd.

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Presentation on theme: "Henkel UV ADHESIVES Bonding Glassware with UV Curing Adhesives Bob Goss Henkel Loctite Adhesives Ltd."— Presentation transcript:

1 Henkel UV ADHESIVES Bonding Glassware with UV Curing Adhesives Bob Goss Henkel Loctite Adhesives Ltd

2 Henkel UV ADHESIVES Bonding with UV Adhesives  UV Curing Adhesives  The Curing Process  Curing Equipment  Glass Bonding Applications  Secondary Cure Products

3 Henkel UV ADHESIVES UV Curing Adhesives  UV Acrylics  UV Cationic Epoxies  UV Silicones  UV Cyanoacrylates

4 Henkel UV ADHESIVES UV Curing Adhesives  Products cure when exposed to UV light  UV  Wavelength  Intensity

5 Henkel UV ADHESIVES Curing UV Adhesives INTENSITY 220 300365400 Wavelength - nm 500600 200 40 30 50 20 10 0 60 Adhesive Curing 200nm Far UVC Middle UVB Near UVA 280nm320nm400nm600nm Visible UV

6 Henkel UV ADHESIVES UV Wavelengths Depth of Cure Improves Surface Cure Improves

7 Henkel UV ADHESIVES UV Wavelengths  UVV395-445nm  UVA320-390nm  UVB280-320nm  UVC220-280nm

8 Henkel UV ADHESIVES 8 Types of UV Bulb Surface Cure General Purpose Depth of Cure

9 Henkel UV ADHESIVES UV Intensity  Measured in milliwatts/cm 2 (mW/cm 2 )  Low Intensity5-10 mW/cm 2  High Intensity100 mW/cm 2  UV Adhesives require 500-1500 mJoules of UV energy for full cure in a typical application  i.e. 100 mW/cm 2 for 5-15 seconds

10 Henkel UV ADHESIVES UV curing adhesives Liquid Solid  Speed of cure and depth of cure are determined by light intensity

11 Henkel UV ADHESIVES UV curing adhesives  O 2 Inhibition Effect 365 nm 220 nm required for tack free cure

12 Henkel UV ADHESIVES Determination of Extent of Cure  No Easy Production Method  Establish Limits  Check all other Process Variables  Check UV Lamp Performance

13 Henkel UV ADHESIVES UV Curing Systems

14 Henkel UV ADHESIVES Bench Top UV Curing Systems  Low cost 400 Watt lamp  Ideal for Low Volume Decorative Glass Bonding Applications  Intensity 25 mW/cm 2 at UVA

15 Henkel UV ADHESIVES Bench Top UV Curing Systems  High Powered UV unit  100 mW/cm 2 at UVA and UVC  For Tack Free curing

16 Henkel UV ADHESIVES Light Guide UV Curing Systems  High Powered UV Light Guide Unit  >1000 mW/cm 2 at UVA and 50 mW/cm UVC  For Tack Free curing  Ideal for small parts.

17 Henkel UV ADHESIVES UV Conveyor Systems  Purpose Built UV systems  For High Volume Production Applications.

18 Henkel UV ADHESIVES Bonding with UV Adhesives  UV Curing Adhesives  The Curing Process  Curing Equipment  Glass Bonding Applications  Secondary Cure Products

19 Henkel UV ADHESIVES Bonding Glass to Metal  Epoxy  Polyurethane  Silicone  Structural Anaerobic  Toughened Acrylic  Cyanoacrylate  UV Curing Product

20 Henkel UV ADHESIVES Benefits of UV Adhesives  Fast cure  Good optical clarity  Cure on demand  Single part - easy to automate  Excellent adhesion  Secondary cure option

21 Henkel UV ADHESIVES Application areas  Decorative glassware  Medical disposables  Electronic component potting/coating  Furniture manufacture  Costume Jewellery  Optical instruments

22 Henkel UV ADHESIVES Glass Bonding  Cyclops is bonded to Facia

23 Henkel UV ADHESIVES Parameters to consider  Viscosity of Adhesive  Deep curing/Substrate absorption  Handling times  Secondary Cure  Environment

24 Henkel UV ADHESIVES Filter effect of substrate Coloured Glass Glass

25 Henkel UV ADHESIVES Secondary Cure

26 Henkel UV ADHESIVES Glass to Metal Bonding  UV anaerobic ensures full cure  UV Adhesive is Dishwasher safe

27 Henkel UV ADHESIVES

28 Henkel UV ADHESIVES Bonding Plastics  Swimming Goggles  Blood Filters

29 Henkel UV ADHESIVES Summary of UV Adhesives  Cure Speed – Seconds  Wide range of Viscosities  Good Cure Through Volume  Typical Operating Temperature 120°C

30 Henkel UV ADHESIVES Bonding Glassware with UV Curing Adhesives Bob Goss Henkel Loctite Adhesives Ltd


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