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AT/CRG/cd 1 DFBX Low Current Lead Chimneys Consolidation May 16th 2008
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AT/CRG/cd 2 Condensation Issue : 600 A and 120 A current lead chimneys Risks: Presence of ice/water on the G10 support will create electrical hazard. Ice will grow on the top of the cryostat potentially resulting in equipment structural damage Consequences: When the DFBX LHe vessel is filled with liquid helium, the cryostat top plate interface with the current leads exhibits extremely cold temperatures (<10C). Generate condensation even with maximum heat deposed on the flag heater, EH893. We cannot operate the 600 A and 120 A current leads with the given configuration. Long term consolidation of every low current leads is requested. Root Causes: The thermal gradient along the current leads is inadequate: inefficient baffle systems. Tuning of the helium vapor flow (see relocation of TT893s).
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AT/CRG/cd 3 Solution: Provide a constant temperature distribution by heating the four chimney flanges Temporary solution: 80 W band heaters installed @ R5, L8, R8 and L1. DFBXG: with temperature regulation (@ L8). DFBXA and DFBXH: with insulating blanket. Final solution: 120 W customised heater (6x20 W cartridge heaters). 10 mm free space around the 8” Standard Conflat Flange. Special case for the DFBXG (S78). Difficulties: Space requirement and Access to install the heaters. Feasibility studies: Equipment: Cartridge heater : 6 x 20 W 1 x Pt100 with regulator Add four power supplies for the four chimney heaters Prototype by Lionel Metral
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AT/CRG/cd 4 Heater around the low current lead chimneys
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AT/CRG/cd 5 Space and access requirements
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AT/CRG/cd 6 Cross section of the DFBX
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Flow schematic of the DFBX
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AT/CRG/cd 8 Flow schematic of the DFBX
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AT/CRG/cd 9 Install heater brackets around each of the four low current lead chimneys. When needed: move the 600 A lead power cables in order to allow a 10 mm space around the four DFBX low current lead chimney flanges to ease the heater assemblies. Every action must be reviewed prior to cable disassemblies in order to ensure that the re-assemblies will be trouble free. A procedure will be generated. The thermal resistance must be minimized. Electrical braids can be installed for few (6) DFBXG cable connections. Cu spacer (entretoises) can be used. Note that the cable route of the DFBXG is more constringent (DFBXG cable route designed as a prototype). Recommendations
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