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Sustainable Routes to Biodegradable Plastics and Synthetic Biodiesel Fuel – Polymers from CO 2 Objective: UofC: Richard Jordan (PI), Dept. of Chemistry Ben Petro (PD) Tim Lau (GS) ANL:Jeffrey Miller (PI), Chemical Sciences and Engineering Division
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Carbon Dioxide Fully oxidized carbon Anthropogenic carbon ca. 7 Gt per year Cheap, readily available, sustainable Potential C1 building block Thermodynamically stable, chemically unreactive
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CO 2 as a Chemical Feedstock Bosch-Meiser urea process Salicyclic acid Urea: Fertilizer Chemical intermediate 10 8 tons/y Salicyclic acid: pharma Specialty polycarbonates CH/CO 2 polycarbonate: not commercial
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Objective: Copolymerize CO 2 with Ethylene Potential payoff: new strategies for catalysis new sustainable routes to useful polymers and fuels new insights to CO 2 activation Target Chemistry: High MW: aliphatic polyesters biodegradable plastics Low MW: synthetic diesel fuel Key Issues: polyolefins aliphatic polyesters polyolefin catalysis design polyolefin catalysts that can incorporate CO 2
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Polyolefin Plastics Olefin Polymerization Characteristics:tune properties by microstructure control cheap, many applications; 200 x 10 6 tons/y not biodegradable Catalysts: heterogeneous Ziegler-Natta or Cr homogeneous single-site
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Aliphatic Polyesters PBS Characteristics:properties similar to polyolefins tune properties by microstructure control reactive ester group --> readily biodegradable expensive (5 – 10x PO) PCL
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Objective: Copolymerize CO 2 with Ethylene Potential payoff: new strategies for catalysis new sustainable routes to useful polymers and fuels new insights to CO 2 activation Target Chemistry: High MW: aliphatic polyesters biodegradable plastics Low MW: synthetic diesel fuel Key Issues: polyolefins aliphatic polyesters polyolefin catalysis design polyolefin catalysts that can incorporate CO 2
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Olefin Polymerization Catalysis Representative single-site catalysts Chain growth by insertion Design requirements: metal alkyl vacant coord sites activate olefin for Nu - attack
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Simple Olefin Polymerization Mechanism
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CO 2 Poisons Olefin Polymerization Catalysts CO 2 insertion Metal carboxylate structures Metallocene deactivation
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Wacker synthesis of VOAc Nucleophilic Reactivity of Carboxylates Key step Implication for polymerization
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Wacker synthesis of VOAc Nucleophilic Reactivity of Carboxylates Key step Implication for polymerization
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New Strategy for Ethylene/CO 2 Copolymerization Key L n M requirements multiple ethylene insertions CO 2 insertion activate ethylene for external Nu - attack no β-O 2 CR elimination tolerant of ester groups incorporate into appropriate binuclear structure Binuclear catalyst
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New Strategy for Ethylene/CO 2 Copolymerization Key L n M requirements multiple ethylene insertions CO 2 insertion activate ethylene for external Nu - attack no β-O 2 CR elimination tolerant of ester groups incorporate into appropriate binuclear structure Binuclear catalyst
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New Strategy for Ethylene/CO 2 Copolymerization Key L n M requirements √ multiple ethylene insertions CO 2 insertion activate ethylene for external Nu - attack √ no β-O 2 CR elimination √ tolerant of ester groups √ incorporate into appropriate binuclear structure Binuclear catalyst
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Discrete Phosphine-sulfonate Pd Catalysts Catalyst Framework Synthesis Structures
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Polymerizations by (PO)PdMe(py) Catalysts HDPE Tolerance of esters Key Properties: Pd(II), electronic asymmetry, neutral
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Self-Assembly of Tetranuclear OPO Catalyst
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Pd1 Pd1A N1 C1 C1A N1A P1A P1 S1A S1 O2 O1 S2 O1A O3 Li1 Li1A O4 O5 O6 O2A O3A C2
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Towards CO 2 Reactivity CO 2 does not insert Working hypothesis: Pd-Me insufficiently electron rich
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Design Modifications in Progress Make more electron rich Exploit secondary interactions
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(PO)PdR catalysts polymerize ethylene to HDPE (PO)PdR catalysts tolerate esters and are resistant to -O 2 CR elim (OPO)PdR catalysts self-assemble into tetramers with desired Pd--Pd orientation (PO)PdR and (OPO)PdR catalysts do not react with CO 2 Polymers from Ethylene and CO 2 Results to date Current goals Modify (PO)PdR and (OPO)PdR catalysts to enable CO 2 incorp Demonstrate Wacker type reactivity with (PO)PdR and (OPO)PdR More robust self-assembled multinuclear catalysts Ethylene/CO 2 copolymerization
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Department of Chemistry Let knowledge grow so human life can be enriched
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