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: AFS/AFM Absolute Encoders Mandee Liberty Product Manager.

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Presentation on theme: ": AFS/AFM Absolute Encoders Mandee Liberty Product Manager."— Presentation transcript:

1 : AFS/AFM Absolute Encoders Mandee Liberty Product Manager

2 : SICK, Inc.: Confidential AFS/AFM60 Ethernet/IP encoders- What is it? : Name (Date)2 AFS/AFM 60 – Absolute encoder with 60 mm housing with Ethernet/IP interface AFS60- Absolute Singleturn Encoder (18 bit resolution) AFM60- Absolute Multiturn Encoder (30 bit resolution) These encoders are implemented with the Common Industrial Protocol (CIP) profile as specified by the Open DeviceNet Venders Association (ODVA) An absolute encoder retains position information even on a power loss. This is critical in applications where a machine needs to reorient itself without having to re-zero its settings. For example: Application: Monitor angular position on a robotic arm at all times. Solution: Absolute encoder Application: Feedback on conveyor movement (Forward/Reverse direction) Solution: Incremental encoder

3 : SICK, Inc.: Confidential AFS/AFM60 Ethernet /IP with DLR FAQ : Name (Date)3 SICK encoders are the only encoders in the market with integrated DLR What is Device Level Ring (DLR)? DLR in the AFx60 encoders essentially means an embedded switch functionality within the encoder, so it can act as a standalone network device in a ring network Where is it used? In an Ethernet/IP network What are the benefits of DLR? DLR offers redundancy; rerouting data by detecting cable breaks in the network Reduces external switching components, saving on cabling and installation costs It is easy to adapt to existing network topologies, enabling OEMs and integrators to save on design time

4 : SICK, Inc.: Confidential Other features : Superior diagnostic functions -Temperature and acceleration monitoring /indication -Minimum/maximum speed and position -Indicated by flags, alarms and warnings, such as a fault header, supported by each data frame : Customizable input for customer specific applications using the endless shaft operation functionality : IP address easily assigned using software (over DHCP) or via hardware (using the DEC switches on board) : Compact, multifunctional, 30-bit absolute encoder (18-bit single turn and 12-bit multi turn) with face mount, servo flange and blind hollow housing options : Increased durability -Large bearing distance has higher axial and shaft loading capability -Metal code disc offers resistance to shock and high temperatures : Name (Date)4

5 : SICK, Inc.: Confidential Product Selection -> Product placement : Name (Date)5 Is position information needed after a power cycle or after a period of inactivity? How many absolute turns should be measured? Use Incremental Encoders Use Absolute Encoders Singleturn Multiturn Non-programmable Programmable Need bus connectivity AFS ARS AFM SSI ATM + Fieldbus adapter Yes No 1 >1 Need Network capability AFM Ethernet/IP EtherCAT Profinet Programmable with Network capability AFS Ethernet/IP EtherCAT Profinet All multiturn encoders are programmable

6 : SICK, Inc.: Confidential6 AFM/AFS60 EtherNet/IP Product positioning A3M60 Profibus 0 A3M60 Profibus 2 ATM60 Profibus CanOpen DeviceNet Performance Price AFM60 EtherNet/IP

7 : SICK, Inc.: Confidential Why move to a Ethernet/IP network? : Traditionally, there existed a layered network, with sensors and simple I/O modules in the control network; controllers, HMIs in a field bus/device level network and typically ethernet in the corporate network. : Name (Date)7 Source: Cisco White Paper: A Control Engineer‘s Guide to Industrial Ethernet Ethernet (Corporate) Device Level Network (Controllers, HMI’s, etc) Control Network (Sensors, I/O modules)

8 : SICK, Inc.: Confidential8 Market Potential The trend in factory automation is to integrate all levels of network into a single ethernet based system. Controller manufacturers now offer Ethernet-based fieldbus interfaces at attractive prices (compared to existing bus systems). Many customers (especially those who already work with DeviceNet/ControlNet) are therefore converting existing generations of machines to the new systems.  Diffusion rate of EtherNet/IP among machine builders: (Source: Presse Anzeiger from Jan. 10, 2011) - approx. 54% in USA - approx. 22% in Asia - approx. 10% in Europe  Manufacturers of controllers who promote and support EtherNet/IP: - Rockwell Automation - Schneider - Omron - Wago Source: Cisco White Paper: A Control Engineer‘s Guide to Industrial Ethernet Device Level Network (Controllers, HMI’s, etc) Control Network (Sensors, I/O modules) Ethernet/IP

9 : SICK, Inc.: Confidential9  Suitable PLCs -Rockwell Automation Controll Logix (admiral PLC, supporting DLR) Compact Logic (supporting DLR) -Schneider Electric: Quantum EtherNet/IP – slot: 140-NOC77100 Premium EtherNet/IP – slot: TSX-ETC100 M340 EtherNet/IP – slot: BMX-NOC0401 -Omron CJ1M, CJ1G-P CJ2M, CJ2H -Wago I/O – System 750 and 753 (for cabinets IP20) Speedway 767 (outdoor IP67) AFM/AFS60 EtherNet/IP

10 : SICK, Inc.: Confidential10 Target Markets Robotics Assembly machines, AGVs, paint spraying and welding robots Packaging Industry Palletizer, bag forming, filling and sealing machines Labeling machines, folding machines Logistics High bay warehouse, conveyor systems Wood industry Saw mills, lumber mills, pre-fabricated construction Renewable Energy Industry Solar panels in tracking applications Windmills Machine building Machine tools, CNC-machines Elevators/Lift systems Car positioning

11 : SICK, Inc.: Confidential Robotics in Print/Packaging Application Example Absolute encoders used in positioning system on a pick-and-place robot The encoder monitors the angular position of the arm : Name (Date)11

12 : SICK, Inc.: Confidential Wind Energy Application Example : Name (Date)12 Absolute encoders used in wind turbines The encoder monitors the angular position rotor blades and the position of the whole gondola

13 : SICK, Inc.: Confidential Customer Benefits/Competitive Advantages of DLR : Name (Date)13 Using Conventional Ethernet/IP encoders Customer challenge Using SICK AFS/AFM Ethernet/IP encoders 1Use external switches at optimal nodes on the network Higher costs for installation and cabling Embedded DLR reduces switching components Benefit : Reduce cabling, installation time and associated costs 2Detect cable break via intelligent s/w programming or on site analysis Difficult to troubleshoot and maintain network DLR functionality detects cable breaks, adds redundancy Benefit : More reliable system with simpler maintenance 3Change in network topologies means longer installation and design time Higher costs associated with design engineering and installation DLR makes it very easy to adapt to existing network topologies Benefit : Save on design time

14 : SICK, Inc.: Confidential Customer Benefits/Competitive Advantages : Name (Date)14 Using Conventional encoders Customer challenge Using SICK AFS/AFM encoders 4Limited counts per revolutions Use interpolation to achieve high resolution The AFM60 offers a 30 bit resolution and the AFS60 offers a 18 bit resolution. Benefit : Increase accuracy and precision on applications 5Code disc failure due to excessive vibration or use in harsh environments Higher costs for replacement and inventory Metal disc ensures higher shock/vibration resistance for use in harsh environments Benefit : Reduce scrap, save on replacement and inventory costs 6Limited counts per revolutions Use interpolation to achieve high resolution The AFM60 offers a 30 bit resolution and the AFS60 offers a 18 bit resolution. Benefit : Increase accuracy and precision on applications

15 : SICK, Inc.: Confidential Competitive Comparison Feature SICKBaumerP&FTR Electronic SICK’s Advantage AFM/AFS60BMSHEVM58-1ZCEV65 Device Level RingYesNo Save cabling and installation costs, offers redundancy on the network Diagnostics Temperature, Acceleration values along with LED statuses Acceleration value along with LED status LED status only Better diagnostics enable higher productivity Resolution (Single/Multi) 18/12 bit12/18 bit16/14 bit12/8 bitMore precise and reliable output Programmability options Decade switches and via software Only via software Decade switches and via software Easier to setup and troubleshoot HousingIntegrated Separate adapter for EIP Less parts to purchase, store and track IP ratingIP65/67IP65IP64/67IP65 Temperature range-30 to 85°C-20 to 80°C0 to 60°C-30 to 80°C Wider application reach due to breath in temperature range

16 : SICK, Inc.: Confidential Sales Tools : Literature -Datasheets -Quick reference sheet -PI brochure (Available March 2012) : Price calculator tool for AFS/AFM (Version 3.02) : Functional Encoder Demo Case (Available March 2012) : Training -SICK U Tour : SICK U Tube Demonstration Video (Available March 2012) : Name (Date)16

17 : SICK, Inc.: Confidential Contact Information : Please visit www.sickusa.com for more information about the AFS60 and AFM60 Asbolute Encoders. For specific inquiries, please call 1-800-325-7425 and contact the following departments:www.sickusa.com : Inside Sales - for price, availability and general technical questions. : Customer Service - for order status : Industrial Sensors Application Engineering - for application solutions and technical issues : Product Management/ Product Marketing- (Mandee Liberty) for all other inquiries : Name (Date)17

18 : Thank you for your attention.


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