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Delivering the Nuclear Promise Overview
Terry Schuster Manager, Engineering and Configuration Management INPO
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Delivering The Nuclear Promise - Vision
Steadily improved safety and reliability Promise we haven’t consistently delivered on yet is economic production of electricity Must maintain: Operational focus Advance safety and reliability Increase value and improve efficiency
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Engineering Related Phase 1 Improvement Opportunities
ENG-001, PMP-003, WM-E-02 Critical Component Classification (Scot Greenlee) - Redefine “Critical Components” Eliminate low value PMs ENG-002- Margin Management Program (David Czufin) - Eliminate formal margin management program requirement ENG-001, PMP-003, WM-E-02 Critical Component Classification (Scot Greenlee- Sr. VP Engineering Exelon)- Redefine “Critical Components” Goal- Eliminate low value PMs ENG-002- Margin management Program (David Czufin-Sr. VP Engineering TVA)- Implementation by June 30, 2016 ENG-003, Standardized Mod Process (Brad Adams- VP Engineering Southern) ENG-004, Standardize SE Core Business (Mark Woodby- VP Engineering- Entergy ) ENG-005, Engineering Staffing Changes (Rich Wright-GM, Fleet Engineering Support NextEra)
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Engineering Related Phase 1 Improvement Opportunities Continued
ENG-003, Standardized Mod Process (Brad Adams) - Standard Process, Training, and Software ENG-004, Standardize SE Core Business (Mark Woodby) - Allow SEs to focus on their core business ENG-001, PMP-003, WM-E-02 Critical Component Classification (Scot Greenlee- Sr. VP Engineering Exelon)- Redefine “Critical Components” Goal- Eliminate low value PMs ENG-002- Margin management Program (David Czufin-Sr. VP Engineering TVA)- Implementation by June 30, 2016 ENG-003, Standardized Mod Process (Brad Adams- VP Engineering Southern) ENG-004, Standardize SE Core Business (Mark Woodby- VP Engineering- Entergy ) ENG-005, Engineering Staffing Changes (Rich Wright-GM, Fleet Engineering Support NextEra)
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Engineering Related Phase 1 Improvement Opportunities Continued
ENG-005, Engineering Staffing Changes (Rich Wright) - Primary focus is on programs, system engineers but will include standard design function ENG-001, PMP-003, WM-E-02 Critical Component Classification (Scot Greenlee- Sr. VP Engineering Exelon)- Redefine “Critical Components” Goal- Eliminate low value PMs ENG-002- Margin management Program (David Czufin-Sr. VP Engineering TVA)- Implementation by June 30, 2016 ENG-003, Standardized Mod Process (Brad Adams- VP Engineering Southern) ENG-004, Standardize SE Core Business (Mark Woodby- VP Engineering- Entergy ) ENG-005, Engineering Staffing Changes (Rich Wright-GM, Fleet Engineering Support NextEra)
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ENG-002 Your Actions Eliminate formal margin management program:
Validate that maintaining adequate margins is integrated in station processes
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ENG-002 Your Actions Continued
Reinforce expectation through ongoing training and leadership interactions Individuals understand: their responsibility to monitor plant conditions to identify and advocate for correction of reductions in operating, design or safety margins.
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ENG-002 Take-Away Points Blue Bulletin:
Action expected at all sites, but is not needed for broad industry viability Due date is June 30, 2016 Ensure existing station engineering tools monitor and manage design and operating margins commensurate with the safety importance of the equipment Margin actions are value and knowledge driven versus process driven
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ENG-003, Standard Design Change Process Objectives
Red Bulletin: Standard Design Process Used As-Written by Every Utility Expanding use of less complex modification processes Shared Training and Qualifications Standard Software to manage design changes
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ENG-003 Executive Oversight Committee
EOC Members: SNC – Brad Adams (Executive Sponsor) Duke – John Elnitsky USA – Aziz Khanifar NextEra – Joe Jensen STARS – Jamie McCoy TVA – David Czufin Project Leads: SNC – Paul Hayes SNC – Rick McAdams
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Steering Committee Roster
Name Utility Paul Hayes SNC Rick McAdams Lenny Azzarello Duke Energy Denise Brandon Columbia Generating Station Pete Carlone MPR (Responsible for representing other EOCs) Brian Dunn NextEra Sudesh Gambhir INPO Rich Hall Exelon Colin Keller First Energy (FENOC) Sarah Kovaleski STARS / Ameren Bruce Montgomery NEI Mayo Oppenhimer Dominion Ashley Taylor TVA Jed Ruff V.C. Summer Tom Czerniewski Entergy Services, Inc. Richard Zyduck USA / Xcel
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Desired End State Process: Graded approach that improves efficiency
Standard modification process Training & Qualification: Common training material Available to all stations and vendors through NANTeL Enablers: Behaviors at all levels support improved engagement of all stake holders including vendors Culture of healthy technical conscience and risk awareness exists Common software A repository is created to enable all stations to contribute and benefit A graded approach that improves efficiency without compromising regulatory compliance, safety and reliability is taken to develop station modifications. A standard modification process, supported by a common software is used across the industry. This will enable development of common solutions to complex issues; such as Fukashima modifications, open phase modifications etc. The behaviors at all levels support improved engagement of all stake holders including vendors. (See IER L Integrated Risk – Healthy Technical Conscience insights provided by engineering vendors. A culture of healthy technical conscience and risk awareness exists to support reduced dependence on rule-based processes. A repository is created to enable all stations to contribute and benefit from standard designs and plant design standards Common training material is available to all stations and vendors through NANTeL.
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Value Proposition-(Vision of Excellence)
Efficient use of Engineer of Choice (EOC) Simplified oversight of vendors Sharing of modifications between utilities Industry-wide training applicability Standardized process software Standard industry guidance to allow expanded use of commercial changes Standard industry guidance for commercial changes that may be accomplished outside the mod process will facilitate a defendable and efficient framework for quickly implementing plant improvements that promote safety and reliability. A standard industry process will facilitate efficient Engineer of Choice (EOC) use of engineering resources by training to a single procedure. The software product make implementation of the new procedure easier. Establishment of the standard process will simplify oversight of vendor provided designs, facilitate industry-wide training and reduce changes to governance. A standard process will facilitate sharing of modifications between utilities to reduce costs
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INPO Actions Update INPO AP-929, Configuration Management Process Description Update Definition section, Appendix A, B and C as necessary Revise Appendix D to be consistent with the new flow chart and screening criteria Delete Appendix E Performance Indicators
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INPO Actions Continued
Retire INPO , Good Practice, Plant Modification Control Program Retire INPO , Guidelines for the Conduct of Design Engineering, Rev 3 – November 2012
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INPO Actions Continued
Update INPO Temporary Configuration Changes, Rev. 0 (Good Practice) – October 2012 Update the following documents as necessary: EN/CM Dept “How-to” for Evaluating Plant Modification Process EDI-02, Performing Evaluation Activities EDI-03, Assessment of Configuration Management
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Ownership and Maintenance
Group similar to ERWG (Design Manager Owners Working Group) Oversight by Engineering VPs Revised AP-929, Configuration Management Process Description – Tier 2 document Standard Mod Process / Procedure to be hosted on the INPO website similar to other ERWG documents
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Milestones Finalize Standard Design Process 07/28/2016
Issue Bulletin - Fourth Quarter 2016 Complete Software Development 02/28/2017 Implement Standard Design Process for Industry 07/30/2017
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Guiderails INPO will continue to evaluate modifications in accordance with PO&Cs If requested, INPO can conduct industry assisted review visits to evaluate adherence to CNO expectations for the Red Bulletin Performance Indicators for monitoring early signs of decline (TBD)
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Industry Performance
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Industry AFIs and PDs
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Configuration Management Industry AFI Performance Issues
Thoroughness of Technical Products & Decisions Not verifying assumptions & inputs Inadequate Oversight & Engagement of Vendor Inadequate Post-Mod Testing Time Critical Operator Actions Missing validation records Process of re-verifying not maintained Plant Modified by Others - without Engineering review & approval Operating Maintenance
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Questions
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