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Published byClifford Anthony Modified over 8 years ago
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DOODLE DRIVE Presenter: Peachanok Lertkajornkitti Team 6 Reliability and Safety Analysis
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PROJECT OVERVIEW Android application as controller Robot vehicle with microcontroller Path will be drawn in Android application and the vehicle will follow that path Outdoor mode with GPS, Google Maps, Compass Indoor mode with tilt control
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CRITICALITY LEVELS Low: Minor failures that doesn’t cause any physical damage to user Doesn’t cause any damage to the PCB E.g. Reading errors Medium: Cause physical damage to the PCB or the vehicle E.g. Damage of the components due to overheating, inability to control the vehicle High: Cause injury to user/people around E.g. Burn due to touching the components that overheats
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COMPONENTS FOR ANALYSIS Microcontroller (LPC1768) Complex 100 pins, 32-bit Tj = 50 ºC λ = 2.904 e -6 MTTF: 40 years
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COMPONENTS FOR ANALYSIS Voltage Regulators (LM2596) High temperature (but with good heat sink) Tj = 25 ºC λ = 1.44e -7 MTTF: 792 years
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COMPONENTS FOR ANALYSIS H-Bridge High voltage and current High junction temperature Tj = 75 ºC λ = 6.6e-7 MTTF: 171 years
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COMPONENTS FOR ANALYSIS Compass MEMS (Micro-Electro-Mechanical Systems) –less reliable than ICs Tj = 25 ºC λ = 5e-7 MTTF: 228 years
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BLOCK DIAGRAM PWM
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FMECA Microcontroller Failure ModePossible CauseFailure EffectsCriticality PWM Signal FailurePWM pins failure Servo and H-Bridge will not work Vehicle unable to move Unable to swing the ultrasonic sensors Low UART Signal FailureUART pins failure No GPS and Bluetooth communication. Low I2C Signal FailureI2C pins failure Compass failureLow GPIO Signal FailureGPIO pins failure Ultrasonic sensors failure Fuel Gauge failure Low - Medium
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FMECA Compass Failure ModePossible CauseFailure EffectsCriticality Compass failureR1 & R2 failure (Pulled up resistors) Incorrect reading of the compass Low
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FMECA H-Bridge Failure ModePossible CauseFailure EffectsCriticality Motor driver failsD3 – D10, C10. Unpredictable behavior of the vehicle’s movement Medium - Low
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FMECA Voltage Regulators (3.3V and 5V) Failure ModePossible CauseFailure EffectsCriticality Vout = 0VL2, C4, D2, C3 Components using the 3.3V regulators will not operate. Low Vout > 3.3V Vout > 5V C4 (3.3V) or C2 (5V) Overheating of components High –cause burn when touched Vout unpredictableL2, C4, D2, C3 Unpredictable behavior of components 5V – ultrasonic sensors and servo 3.3V – compass, GPS, Bluetooth etc. Medium –unable to control the vehicle
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MICROCONTROLLER 1: Compass (I2C) 2: Bluetooth (UART) 3: GPS (UART) 4: H-Bridge (PWM, GPIO) 5: Ultrasonic (GPIO) 6: Optical Encoders (Input Capture, GPIO) 7: Crystal Oscillator 8: Fuel Gauge (GPIO) 9: Servo (PWM) 1 3 7 8 2 4 9 56
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H-BRIDGE
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COMPASS
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VOLTAGE REGULATORS
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