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Published byOsborne Chase Modified over 8 years ago
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Singapore Save Energy, Save Money TM
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Steam Boiler Poultry Scalding Water Tank Why heats up to 120 ℃? When you only need 60 ℃ Heating up to 120 ℃ to get Steam Vapor Steam Vapor heating the scalding tank’s water up to 60 ℃ EnerProf Heater Provides 60 ℃ hot water for direct usage. 60 ℃ hot water outflow to scalding tank directly. Indirect Heating Direct Heating
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Hot Water Storage Tank Poultry Scalding Water Tank EnerProf Water Heater From 27 ℃ to 60 ℃ = 60 ℃ Water Heating for Poultry Processing Plant 60 ℃ hot water for poultry scalding tank Daily total water volume = 13.6 MT Working hours = 8 hours
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ITEMDescriptionUNITNUMBER SCALDING TANK Volume of Scalding TankTotal Water Volume of Scalding Tank.Cubic meter (m3)/ Metric Ton 4 Volume of Water inletTotal Water Volume for one time water discharges to Scalding Tank in morning. Cubic meter (m3)/ Metric Ton 8 Subsequence water inletAdd-on water Flow Rate per hour to Scalding Tank per hour. Liters700 liters Operation hoursTotal operation hours for scalding tankhour8 Distance from hot water source to scalding tank Total length of hot water pipe from EnerProf water heater to scalding tank. meter30 meters BOILER Type of Steam BoilerTotal Steam Volume per hourKg500 Boiler’s Electricity ConsumptionTotal Electricity consumption for single boiler per hour Kw0.65 Diesel Consumption of BoilerTotal single diesel consumption for heating steam per hour. Liters37 Diesel Consumption of BoilerTotal single Boiler Diesel consumption per month. Liters8,880 WATER TEMPERATURE Inlet TemperatureWater temperature from tap water to EnerProf water heater ℃ 27 Outlet TemperatureWater temperature from EnerProf water heater to Scalding Tank ℃ 55-60 INFORMATION SHEET FOR ENERGY SAVING ON SCALDING TANK Information provided by: Company Name: Ayam Kempas Sdn Bhd ENERPROF PTE. LTD. ( 201331300H ) 200 Woodlands Industrial Park E9 Singapore 757877 Tel: 63687332 Fax: 63683996
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EquipmentCapacityWorking time Total diesel-50% as average of downtimes Diesel cost per day Cost per month 500kg Steam Boiler Maximum 37 liters per hour 8 hours296 liters148 liters148 x RM2.10 = RM310.80 RM 9,324 Other relevant cost: Boiler electricity consumption = 0.65kw per hour 8 hours cost = 5.2kw x RM 0.39 = RM 2.028 (monthly = RM 60.84) TOTAL COST per month = 9,324 + RM 60.84 = RM 9,384.84 EquipmentOne-time scalding tank water volume Sub. Water add in Total water volume per day Total KWTotal electricity cost per day Cost per month EnerProf8 mt5.6 mt13.6 mt136 kw (+40% of environmental variations = 190.40kw) 190.4kw x RM 0.39 = RM 74.26 RM 2,228 Other relevant cost: Water pump electricity consumption = 1.5kw per hour 8 hours cost = 12kw x RM 0.39 = RM 4.68 (monthly = RM 140.40) TOTAL COST per month = RM 2,228 + RM 140.40 = RM 2,368.40 EnreProf E-10 (one unit = 780 liter/hr (780w) Total Water Volume: 13.6 mt /day Water Temperature: 60 ℃ Traditional Steam Boiler-500 Total Water Volume: 13.6 mt /day Water Temperature: 60 ℃
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