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© IFP Controlled CO 2 | Diversified fuels | Fuel-efficient vehicles | Clean refining | Extended reserves IEA Collaborative Project on EOR – 30th Annual Workshop and Symposium – 21-23 September 2009, Canberra, Australia Associative Polymers for EOR: towards a better understanding and control of their adsorption in porous media D. Rousseau, R. Tabary, Z. Xu, G. Dupuis (IFP) S. Paillet, B. Grassl, J. Desbrières (EPCP/IPREM)
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 2 Outline Introduction Associative polymers chemistry Adsorption in porous media Conclusion Additional results
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 3 Introduction 1/3 Polymers in IOR/EOR : polymer flooding and well treatments Polymer flooding: aqueous polymer solutions aqueous phase viscosity reduction of mobility ratio R = (k w / w )/(k oil / oil ) areal sweep efficiency improvement vertical sweep efficiency improvement (k 2 > k 3 > k 1 ) minimum adsorption is required Well treatments: aqueous polymeric gels or microgels producing wells: water shutoff injecting wells: profile/conformance control k W controlled adsorption selective permeability reduction
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 4 Introduction 2/3 Advantages of (hydrophobically) associative polymers for IOR/EOR (Hydrophobically) Associative Polymers polymers with hydrophilic backbone bearing hydrophobic groups along the chains, capable of creating physical links between each other = Strong adsorption on surfaces associative polymers likely adsorb as multilayers high permeability reductions (well treatments) b) Mechanical stability high viscosities with short chains (e.g. 1.10 6 g/mol) (≠ standard polyacrylamides: 18.10 6 g/mol) less sensitivity to shear degradation (surface facilities + near wellbores) "Super" thickeners viscosity (Pa.s) concentration (g/mL) non- associative associative a) Higher viscosities above cac less polymer needed to achieve a given viscosity c) Salt tolerance salinity hydrophobic bonds viscosity (≠standard polyacrylamides)
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 5 Introduction 3/3 Associative polymers for IOR/EOR: literature review Associative polymers flooding suggested in the 1980's patents: Evani et al. (1984), Landoll (1985), Bock et al. (1987), Ball et al. (1987) review by Taylor & Nasr-el-Din (1998, updated 2007 – Can. Int. Petr. Conf. paper 2007-016) renewed interest in the 2000's CNOOC's offshore polymer flooding pilot in Bohai bay: Zhou et al. (IPTC 11635 - 2007, paper B7 - 2008 IEA/EOR, Beijing) Associative polymers static adsorption Li -- Oilfield Chemistry, Vol. 23, No. 4, 349-351 (2006) Volpert et al. -- Langmuir, 14, 1870-1879 (1998) Associative polymers for well treatments Eoff, Dalrymple & Reddy (2000's) Halliburton's "Waterweb" process Injectivity? Adsorption? What makes a associative polymer more suitable for polymer flooding or well treatment operations ?
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 6 Outline Introduction Associative polymers chemistry Adsorption in porous media Conclusion Additional results
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 7 Associative polymers chemistry Synthesis methods Post-modification = grafting hydrophobic groups on a pre-existing hydrophilic backbone Micellar copolymerization = simultaneous polymerization in aqueous solutions of the hydrophilic monomers and of the hydrophobic monomers, solubilized in micelles Present study Polymers type 1: sulfonated polyacrylamides with alkyl hydrophobic groups; (micellar copolymerization) Polymers type 2: polyacrylic acids with alkyl hydrophobic groups ; (post-modification) AP + equivalent non-AP
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 8 Outline Introduction Associative polymers chemistry Adsorption in porous media Conclusion Additional results
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 9 Adsorption in porous media 1/6 Experimental set-up (cont'd) & experimental procedure Model granular packs SiC (silicon carbide) sharp-edged grains, 50µm in size k = 1000±50 10 -15 m² ; = 40±1% hydrodynamic pore throats diameter d h ≈ 10 µm Polymer solutions Experimental procedure adsorption study injection of diluted polymer solutions all solutions filtered on 3 µm calibrated membranes prior to injection adsorption study monophasic flow conditions polymer solution injection mobility reduction (Rm) i.e. resistance factor (RF) brine injection permeability reduction (Rk) i.e. residual resistance factor (RRF) estimation of hydrodynamic adsorbed layers thicknesses h :
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 10 Adsorption in porous media 2/6 Polymers type 1: mobility reduction with equivalent non-AP Polymer solution injected: C = 0.84 g/L r = 4.3 ; = 3.5 cP close to piston-like in-depth propagation stabilized mobility reduction
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 11 Adsorption in porous media 3/6 Polymers type 1: mobility reduction with AP Polymer solution injected : C = 0.45 g/L r = 2.6 ; = 2.1 cP entry-face & internal plugging trend (?) strong polymer adsorption
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 12 Adsorption in porous media 4/6 Polymers type 1: adsorbed layers thicknesses estimations equivalent non-AP h does not depend on the amount of polymer solution injected h ≈ 0.2 µm ~ single-chain size in solution AP h depends on the amount of polymer solution injected h ≈ 1.4-1.5 µm after only 1.3 PV injected likely multilayer adsorption internal section 2-5 cm only
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 13 Adsorption in porous media 5/6 Polymers type 2: mobility reductions with equivalent non-AP and AP Polymer solutions injected : equivalent non-AP (20g/L NaCl): C = 1.5 g/L ; r = 2.0 AP 20 g/L NaCl: C = 1.6 g/L ; r = 2.2 AP 58.4 g/L NaCl: C = 3.2 g/L ; r = 4.1 internal section 2-5 cm only same volume fraction = 0.3 good in-depth propagation of both equivalent non-AP and AP
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 14 Adsorption in porous media 6/6 Polymers type 2: adsorbed layer thicknesses estimation internal section 2-5 cm only AP adsorbed layer collapse when exposed to higher salinity brine over-adsorption occurs when AP are injected in higher salinity brine likely salinity-controlled multilayer adsorption
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 15 Outline Introduction Associative polymers chemistry Adsorption in porous media Conclusion Additional results
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 16 Adsorption behavior in porous media of 2 types of associative polymers (AP) has been investigated adsorption appears as a key parameter governing AP propagation in porous media adsorption is a key parameter to address for EOR AP applications A control of the adsorption is and must be possible (hydrophobic bonds = low-energy bonds) control through salinity is possible control through shear-rate ? Ongoing work on this topic @ IFP various injections conditions various polymer chemistries modeling AP adsorption in porous media Conclusion
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 17 Outline Introduction Associative polymers chemistry Adsorption in porous media Conclusion Additional results
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 18 Adsorption in porous media: additional results 1/3 Polymers type 1 (micellar copolymerization): impact of molecular structure Set of associative sulfonated polyacrylamides (G. Dupuis work) same backbones: 20 mol-% AMPS ; Mw = 10 6 g/mol C8, C12 and C18 hydrophobic side groups 0.1, 0.2 and 0.5 mol-% hydrophobic monomers (+ equivalent non-associative polymers) vs. polymer concentration vs. salt concentration Thickening ability
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 19 Adsorption in porous media: additional results 2/3 Polymers type 1: long-term injections (0.5 mol-% C12) Coreflood experiments: SiC granular packs (50 µm grains) ; k = 1D ; = 0.4 ; PV ≈ 8 cm 3 low flow rate: Q = 2 cc/h (v D ≈ 1 foot/day) ; wall = 15 s -1 diluted polymer solution: C = 0.9 g/L ; effective = 0.2 ; r bulk = 1.7 Pressure taps layoutflow 1-5 cm 5-9 cm0-1 cm viscous front propagation + polymer adsorption (Rm > r bulk ) breakthrough, with C/C 0 = 1 entry-face plugging trend ? 3 Injected PV "secondary adsorption" front propagation entry + internal stabilization trends (?) stable effluent concentration origin of the secondary adsorption ? 130 Injected PV
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© IFP IEA Collaborative Project on EOR - 30th Annual Workshop and Symposium - 21-23 September 2009, Canberra, Australia 20 Adsorption in porous media: additional results 3/3 Polymers type 1: re-injection test (0.5 mol-% C18) Assumption: 2 components in the polymer solutions (chemical structure heterogeneity?) vast majority of low-adsorption (weakly damaging) polymers quick effluent breakthrough, C/C 0 =1 minority of strong-adsorption (strongly damaging) polymers slow propagation of the "secondary front" Experimental testing: effluent collection until the secondary front reaches half of the core "cleaned" solution effluent re-injection in a fresh core Practical outcomes for polymer flooding with associative polymers: towards specific in-depth filtration procedures? improvement in chemical synthesis methods? controlling the injectivity of associative polymers seems possible
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