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Accelerator Systems Integration Stephen Molloy Section Leader for Accelerator Integration www.europeanspallationsource.se April, 2016
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Overview Introduction to the Integration Section – Roles/responsibilities – Task division amongst the team Examples of recent work – Electronics racks for the RF Gallery – Installation, testing, & commissioning schedule – Interface requirements – Protection and Safety coordination – Accelerator controls Future plans 2
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Integration Section Within the Linac Group (see the talk by Håkan) A document describing the roles & responsibilities of the Integration Section was distributed on 20th January – ESS-0049135 A relatively formal document, so I’ll summarise the main points in the next few slides 3
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Roles and Responsibilities Headline items – Requirements Owner of L3 & L4 top-down requirements Owner of L3 interface requirements Monitoring of the L4 interface requirements authored by the WP’s – Coordinator of MPS/PSS/TSS activities within AD – Integration within Gallery and Stubs – Installation, Testing, and Commissioning (ITC) schedule Deliberately absent – No technical responsibility for any ACCSYS systems/components – No direct input to any IK contracts Indirect input via L3/L4 reqs 4
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Division of work within the Section Owners of L3 & L4 requirements – Each section of the accelerator needs a high-level “owner” – Most of this has been completed – only maintenance and baby-sitting is needed Interfacing with other divisions – TGT Interface requirements (for TGT & beam dump) – ICS Advising ICS & AD management on prioritisation of tasks Reporting on foreseen problems Flow of data from AD to ICS databases (e.g., naming of devices, configuration control, etc.) MPS/PSS/TSS Working Group coordinator Development of operational strategy for these systems Authoring of requirements to ACCSYS – CF Gallery/Stubs integrator 3D envelopes, component placement, cable routing, etc. Must be coherent with the ITC schedule ITC sequence/schedule – Collaboration with Division Planner & WP’s – Our role is to drive this sequence/schedule 5
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Division of work within the Section 6 Iñigo Alonso ●L3/L4 owner for SPK-->A2T (& DMPL) ●Align ICS strategy with AD ●Build database of ICS projects relating to AD ●Advise AD & ICS management on prioritisation of ICS projects ●Rationalise information flow between ICS & AD ●WP6 responsibilities Aurélien Ponton ●Coordinator of WG on MPS/PSS/TSS ●Development of operational strategy for these systems ●Owner of L3/L4 requirements relating to MPS/PSS/TSS ●Owner of L3/L4 requirements for ISrc-->DTL Stephen Molloy ●Section leader ●Controls strategies for ACCSYS equipment ●TGT & Beam Dump interface Edgar Sargsyan ●Integration of ACCSYS equipment in the gallery & stubs ●Negotiation of 3D envelopes for equipment belonging to other divisions in G02 & Stubs ●Development of ITC sequence & schedule (in collaboration with WP’s and AD Planner) ●Magnet-related responsibilities
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Some examples of current work Racks in the RF gallery – Distribution – Expected heat load Integrated Testing & Commissioning schedule (ITC) – Detailed in another presentation Coordination/monitoring of interface requirements MPS Working Group – Scope – Members Control systems – Blinky light test 7
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Rack count review (Edgar Sargsyan) Review of the rack count, rack power requirement and heat dissipation – Meeting with a representative from each WP and ICS – Determine the rack equipment, power, heat dissipation – Eliminate double counting (e.g. ICS equipment in BI racks) Reduced values for the heat dissipation (cooling needs) – from 2 MW down to 830 kW total – Extra 250 kW to be added if contingency racks are considered Reduced number of racks – from 778 down to 572 – Extra 32 racks to be added for the PSS 8
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Integrated Testing & Commissioning schedule (ITC) (Edgar Sargsyan) See the talk by Edgar Sargysan 9
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Coordination/monitoring of Interface requirements (Iñigo Alonso) 10 See the talk by Håkan Danared
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Safety Sytems implementation and interfaces with ACCSYS (Aurélien Ponton) The Integration Section is the main point of contact within AD for the following safety systems deployed at ESS: MPS, PSS and TSS. The Integration Section: Offers expertise on the accelerator systems Develops the interfaces requirements Coordinates the implementation plan PSSMPSTSS ACC-MPS Working Group Looking at how to protect the accelerator components from beam induced damages due to off-normal behaviors of the beam. Deliverables: 1.The range of beam parameters to run the accelerator safely (ie in normal conditions) 2.The ACC to MPS protective interfaces: protective functions, thresholds, time (devices: BCT, BLM, etc) 3.The MPS to ACC inhibit interfaces: inhibit functions, time, scenarios (devices: ion source magnetron, LEBT and MEBT choppers) Members: A. Ponton (Accelerator Scientist, Chairman), E. Bargallo (Reliability expert), one representative from BPOPBD and from MPS. Bi-Weekly Meetings Kick-off: April 2016 Weekly meeting for: Identification of the accelerator components potentially source of hazards for the personnel (radiations, HV, magnetic field) → done Identification of mitigation devices to turn off the beam in case of unauthorized access to the tunnel (ion source, RFQ) → in progress Definition of safe access to the tunnel (no RF, no HV for the ion source, light on magnets, etc) → in progress Development of the PSS to ACC interfaces → in progress Review on accelerator PSS in July 2016 Meetings when required by the TSS team: Identification of mitigation devices to turn off the beam (ion source, RFQ) → in progress Development of the TSS to ACC interfaces → in progress
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Controls Systems From previous review – Continue with “Blinky Light Test” – Get your hands dirty Official Blinky Light Test ran into trouble – Reorganisations of ICS & AD altered prioritisation Staff moved to other tasks Two of three ICS staff left the organisation – Most importantly -- we got bogged down in requirements gathering A restart was needed 12
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Blinky Lights: Redux Problem: – Requirements analysis paralysis – Solution: The initial target should be extremely simple – But the architecture should be properly scaleable Problem: – Staff retention & prioritisation of the project – Solution: System should be such that: – A team of one or two people should suffice – Only a few weeks are needed to build something that works 13
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Blinky Lights: Redux 14 ●EPICS + StreamDevice + ASYN + SLAC EPICS Archiver ●Both of the above running, initially, on a single CPU, but later work moved the archiver to its own computer ●Target system controlled with a microcontroller ●Simple system allowed exercising of various features, e.g., ○Sets & gets ○Feedback loop implemented in EPICS or directly on the microcontroller ○Archiving
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Summary Integration Section started work in January Responsibilities split amongst various tasks: – Technical requirements – Coordination with other Divisions – Alignment of the interface with ICS 15
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