1. 1 Cryogenics Instrumentation & Controls Commissioning for the LHC AB/CO viewpoint Enrique Blanco AB/CO IS

2. Enrique Blanco AB/CO IS2 CERN, 20/09/05 AB/CO-IS baseline Provide industrial control systems covering the three layers of the typical control pyramid Provide specialized generation tools to create automatically such industrial control systems both in the PLC and the SCADA. Rapid startup of commissioning Manual intervention is required for the control logic and HMI synoptics (process dependent) Support & maintenance Field equipment PLC SCADA Field Control Supervision

3. Enrique Blanco AB/CO IS3 CERN, 20/09/05 QRL cryogenics control architecture Local Cryogenic control room Central Cryogenic control room OWS Quantum S7-400. PLC Quantum Schneider PLC S7-400 Siemens PROFIBUS DP networks PROFIBUS PA networks PVSS DS OWS QRL New actor incorporated at control layer Communications Siemens-Schneider Hardware responsibilities Software responsibilities

4. Enrique Blanco AB/CO IS4 CERN, 20/09/05 QRL Hardware responsibilities Local Cryogenic control room Central Cryogenic control room OWS Quantum S7-400. PLC Quantum Schneider PLC S7-400 Siemens PROFIBUS DP networks PROFIBUS PA networks PVSS DS OWS AB/COAT/ACR IN

5. Enrique Blanco AB/CO IS5 CERN, 20/09/05 QRL software responsibilities Local Cryogenic control room Central Cryogenic control room OWS Quantum S7-400. PLC Quantum Schneider PLC S7-400 Siemens PROFIBUS DP networks PROFIBUS PA networks PVSS DS OWS PLC & SCADA generator Process Logic generator TT calibration extractor AB/COAT/ACR IN Communication PLC-PLC

6. Enrique Blanco AB/CO IS6 CERN, 20/09/05 LHC cryogenics control architecture Local Cryogenic control room Central Cryogenic control room OWS Quantum S7-400. PLC Quantum Schneider PLC S7-400 Siemens PROFIBUS DP networks PROFIBUS PA networks WFIP Networks (4) WFIP Gateways (LINUX) Gateway Quantum. PVSS DS OWS LHC Control layer : 3 main actors (Gateway, Siemens, Schneider) Fieldbus: Profibus & WorldFip Hardware responsibilities Software responsibilities

7. Enrique Blanco AB/CO IS7 CERN, 20/09/05 LHC hardware responsibilities Local Cryogenic control room Central Cryogenic control room OWS PLC Quantum Schneider PLC S7-400 Siemens PROFIBUS DP networks PROFIBUS PA networks WFIP Networks (4) WFIP Gateways (LINUX) PVSS DS OWS AB/COAT/ACR IN

8. Enrique Blanco AB/CO IS8 CERN, 20/09/05 LHC software responsibilities Local Cryogenic control room Central Cryogenic control room OWS Quantum S7-400. PLC Quantum Schneider PLC S7-400 Siemens PROFIBUS DP networks PROFIBUS PA networks WFIP Networks (4) WFIP Gateways (LINUX) Gateway Quantum. PVSS DS OWS PLC & SCADA generator Process Logic generator TT calibration extractor Communication PLC-PLC-Gateway WFip Gateway generator AB/COAT/ACR IN

9. Enrique Blanco AB/CO IS9 CERN, 20/09/05 AB/CO deliverables: Hardware ProcurementInstallation SCADAAB/CO QUANTUMAB/CO FIP GatewayAB/CO S7 GatewayAB/CO Profibus from protected areas to S7 GatewaysAB/CO S7 RIO protected areasAB/COAT/ACR S7 RIO QRL specificAT/ACR Fieldbus couplers (optical, DP/PA, etc…)AB/COAB/CO & AT/ACR Intelligent Valve ActuatorsAT/ACR QRL Profibus RepeatersAT/ACR FIP network conversion to Profibus-AT/ACR FIP network conversion to LHC spec-AT/ACR LHC RadTol tunnel RIOAT/ACR

10. Enrique Blanco AB/CO IS10 CERN, 20/09/05 AB/CO deliverables: Software 1 - Communications Gtway-PLC PLC-PLC PLC-SCADA 2 – Cryo-gateway Generation tool Gateway application Instrumentation Expert tool 3 - Calibration curve extractor 4 - UNICOS generator PLC code SCADA configuration 5 - Logic generator Interlocks, logic 6 - SCADA PVSS configuration AB/CO provides: 1 2 3 4 5 6

11. Enrique Blanco AB/CO IS11 CERN, 20/09/05 AB/COAT/ACR Instrumentation expert tool Cryo control Cryo-instrumentation expert tool PLC Quantum Schneider PVSS DSOWS PVSS DSOWS Thermo DB Controls configuration Cryogenics gateway application (FESA framework) Agent 1Agent 2Agent x PLC Modbus CMW XML configuration file WFip Generator

12. Enrique Blanco AB/CO IS12 CERN, 20/09/05 FAQ WFip network: are all the network configuration tools ready? WFip configuration tools (FIPMON, FIPWatcher) are available. WFip gateways will provide also the diagnosis information from the agents …but we are still waiting from AT/ACR IN for an even agent to do extensive tests with real equipment PLC software: Tools are assumed to be bug-free & operational Most of the tools are already used and then percentage of possible bugs are very low Otherwise we guarantee the support Remember the generation tools relies on your specification. It must be error-free as well Database - Coherence for field data is OK for all sources? AT ACR/IN - How to advance? Support from AB/CO? Support is ensured as it was the case before, but contents are not our business. SCADA & Logging: - Historical configuration (PID parameters, thresholds) is implemented? Not yet implemented: Recipes vs. long-term archiving options - Historical RadTol RIO flags possible to record date of change? This is the case as you required for the expert tool logging Sector commissioning: How much support will this team require from both AB/CO & AT/ACR? We can ensure training but not unlimited… temporary stuff ???

13. Enrique Blanco AB/CO IS13 CERN, 20/09/05 Conclusions QRL Sector 78 & Sector 81 AB/CO is entirely implicated not only in giving AT/ACR IN the tools, but in the creation of both, the PLC and SCADA applications, and in the support to AT/ACR IN during the commissioning phase. We really understand that it is the “first usage”* of UNICOS framework by AT/ACR IN but… LHC AB/CO baseline with AT/ACR IN is to provide generation tools for PVSS configuration and PLC software support AT/ACR IN for the LHC installation and operation as agreed between AB/CO and AT/ACR. If AT/ACR IN needs more help from AB/CO (i.e.: Code generation, SCADA synoptics and PLC logic programming) as it is the case of the QRL, a new agreement must be established taking into account AB/CO internal resources * Though UNICOS was introduced in the STRING2