Download presentation
Presentation is loading. Please wait.
Published byMeagan Adams Modified over 8 years ago
2
Titre
3
Drawbacks of standard fittings Dead Volume. Gaskets Particle Generation Twisting of Tubes Male / Female Parts Inventory Welding Panel Design Assembly Footprint
4
The RHP Fitting FLOWMECA ™ Patent protected
5
Ensemble Flange Centering ring Protection ring Gland Flange
6
Gland
7
Gland Surface finish Sealing surface Interior surface Ra 0.4 (10 Ra) Ra 0.2 (5 Ra)
8
Protection Ring PTFE It's not a gasket Leak Port Gland Centering Ring
9
Centering Ring Leak Port
10
Flanges Screws Silver coated
11
Metal to metal contact Axial tightening
12
Standard versus RHP
13
Lighter 134 g42 g
14
Smaller 80 mm 37 mm 28 mm 50 mm 12 mm 24 mm
15
Cleaner No Gasket No Dead Volume
16
Clean Contact
17
No Twist on the tubes
18
Reduced parts inventory StandardRHP 10 part numbers3 part numbers
19
Reduced parts inventory StandardRHP No Male Female end fittings
20
Reduced footprint StandardRHP 70.6 mm 50.8 mm
21
Easy of assembly Ease of maintenance StandardRHP Allen 2.5 mm
22
Proven Success
23
Vacuum leak measurement <1.10-10 atm.cm /s 3
24
No leak detected on any sample Vacuum and 200 bar pressure test at 300°C
25
With protection rings RHP 1/4” Vacuum tests Leak: <1.10-10 atm.cm /s 3 Without protection rings -100°C +20°C +180°C -100°C +20°C +550°C
26
20 bar Leak: <1.10-10 atm.cm /s 3 +180°C Helium pressure tests 80 bar +180°C 650 bar +20°C
27
RHP 1/4” No detected leak 1,900 bar Oil high pressure tests RHP 3/8” 1,600 bar (burst pipe)
28
At 1,600 bar pipe bursts
29
Comparative test A = VCR B = S-VCR C = Parker D = RHP
30
Comparative test
31
250 assembly cycles Leak rate: <1.10-10 atm.cm /s 3
32
Radioactive Isotope Test D (H ) & T (H ) Tritium accumulation in a glove box at 16 bars No leak after 16 days 23
33
Drawbacks of standard fittings Dead Volume Gaskets Particle Generation Twisting of Tubes Male / Female Parts Inventory Welding Panel Design Assembly Footprint ? ?
34
Applications: UHP Gas Systems UH Vacuum High/Low Temperature High Pressure Semi Solids Liquids
35
Product: Butt Weld: 1/8” to 4” Tees, Crosses, Ells etc. “Click Pipe”: 1/8” to 1” “And more to come!
36
RHP winner by technical KO
37
Weld
38
Problems related to welding Number of Welds Deterioration of Tubing Bulky Equipment Clean Area Contamination Moisture Retention Testing Safety Contamination Personnel Costs Maintain Tolerance ? ?
39
Weld
40
Patented
41
Basic Idea
42
A tube Click Groove Sealing surface Ra 0.4 (10 Ra)
43
Click pipe
44
A Click Pipe
45
Titre
46
Click Pipe Full
47
Two tubes
48
Drawbacks of standard fitting Dead Volume Gaskets Particle Generation Twisting of Tubes Male / Female Parts Inventory Welding Panel Design Assembly Footprint ? ?
49
Drawbacks of standard fitting Dead Volume Gaskets Particle Generation Twisting of Tubes Male / Female Parts Inventory Welding Panel Design Assembly Footprint ? ?
50
Patented
51
With some Modular RHP components
52
With only 9 Modular RHP sub-components Cross Elbow Tee StraightFlange Click-Pipe
53
RHP Modular Grid 1” x 1”
54
elbows and tees, components, RHP Modular Grid 1” x 1”
55
tubes and click-pipes, elbows and tees, Components, RHP Modular Grid 1” x 1”
56
flanges. tubes and click-pipes, elbows and tees, Components, RHP Modular Grid 1” x 1”
57
Modular gas panel
58
Reduced footprint -30% to -50%
59
Reduced design time -75%
60
Easy to assemble Easy to maintain
61
Main References Air Liquide Leybold Unaxis Balzers IBM Argonne Nat Lab L'Oréal Motorola Trikon Siemens ST Microelectronics Rhône Poulenc Matra Marconi Space
62
Why IGS Systems ? Reduced connections. Fewer welds. Reduced Footprint. Lower Cost. Process improvement Less dead volume. ??????
63
Integrated Gas System High cost More Connections Welding still required Many different sealing systems Completely new parts inventory
64
The Facts 8 Component IGS Stick has 18 gasketed connections 36 seal planes. Welds are still required. Reduced Footprint. Yes BUT $$$ Cost may be 3-4 X present. Blocks & Gaskets = dead volume Process improvement. ???
65
RHP Modular —> Initial —> Replacement —> No Gasket —> No dead volume —> Fewer Connections Low cost Easily modified Same parts inventory Connections Weld free
66
The Facts RHP Has 8 gasket free connections. No welds required. Reduced Footprint. Yes. Cost same as present. No Blocks No Gaskets No dead volume = Process improvement.
67
FLOWMECA The RHP Fitting ™ Patent protected
Similar presentations
© 2024 SlidePlayer.com. Inc.
All rights reserved.