Download presentation
Presentation is loading. Please wait.
Published byGeoffrey Collins Modified over 8 years ago
1
Adviser : David. T.W. Lin Reporter : Chi-Hung Tsai 1 Date : 2014/07/01
2
2 Outline 1. Introduction 2. Motivation and Purpose 3. Experiment 4. Results and Discussions 5. Conclusions
3
3 Introduction SAW filters Video Communication Touch panel SAW sensors
4
4 Flexible substrate AdvantageDisadvantage 1. Applies to non-planar occasions. 2. Lightweight and Thin 1. Difficult to manufacture. Rigid substrate AdvantageDisadvantage 1. Wave propagation is stable. 2. Manufacturing process can be done under high temperature. 1. The limitation of usage.
5
5 Motivation and Purpose 1.To improve the efficiency of wave propagation of the SAW device. 2.To find a robust process for fabricating the flexible SAW devices by spin coating technology and inkjet technology.
6
6 Bulk acoustic waveSurface acoustic wave Mechanical vibration Piezoelectric effect Mechanical vibration Bulk acoustic wave is vibration of medium internal center into distant by amplitude of the wave. Surface acoustic wave is amplitude of the wave along the surface of the object to propagat.
7
7 The base structure of SAW device
8
8 Hexagonal wurtzite structure. N-type semiconductor material. Piezoelectric property on (002) direction. High resistance and high transmittance. Easy dopant to improve the film properties. The Properties of ZnO material
9
9 PI substrate SubstratePI Length1.5cm Width1.5cm Height0.02mm ZnO film
10
10 1. Sloution deployment 2. Film deposition 3. Bake 4. Thermal annealing
11
11 Experiment (3D Print Inkjet)
12
12 Results and Discussion The parameters of thickness Intensity of (002) direction (a.u.) 1000820 2000835 3000982.5 40001185 50001205 60001175 70001290 80001307.5 90001392.5 XRD pattern
13
13 Results and Discussion
14
14 Results and Discussion
15
15 Experiment (Spin Coating) Experiment design Zinc acetate : Stabilizer 1 : 2.5 1 : 2.5 1 : 2.0 1 : 2.0 1 : 0.5 1 : 0.5 1 : 1.0 1 : 1.0 1 : 3.0 1 : 3.0 1 : 1.5 1 : 1.5 XRD Taguchi method
16
11 Orthogonal Arrays L 9 (3 4 )S/N (Signal-to-Noise Ratio) Taguchi Method Exp.1234 11111 21222 31333 42123 52231 62312 73132 83213 93321 We used three-level, four control factors and nine orthogonal array experiments. When the ideal value of quality characteristics is based on the film piezoelectric signal, then the signal is getting higher and better. The S / N ratio of Taguchi method is the degree of impact of error on process. Therefore, as a basis for measuring the quality of the experiment. So we used larger-the-Better on the study, S / N ratio is getting higher and better.
17
FactorsDescriptionLevel 1Level 2Level 3 ASpin coating(RPM)400 RPM800 RPM1600 RPM BHot plate10 minutes20 minutes30 minutes CRatio of Stabilizer1.52.02.5 DSpin coating(Seconds)10s15s20s
18
15 Experimental data Results and Discussion Exp.1234T1T2T3T4means/n 11111952.5944.23937.11944.64944.6113.37 212221057.51053.271049.311053.61053.413.61 31333905901.3897.2901.2 13.27 42123760746.7743.33750 12.87 52231783.33708.33746.7746.11 12.86 62312433.33443.33665514513.9211.96 73132321.67396.7358.33358.9 11.25 83213719.17709.17487.5638.5638.612.44 93321497.5510.83514.17497504.912.01 we used combination of orthogonal arrays to established experimental model. From the experiments combinations, we can get the average and S / N ratio in each group.
19
16 Response table for S/N Results and Discussion ABCD Level 113.4212.5012.5912.75 Level 212.5612.9712.8312.27 Level 311.9000912.4112.4612.86 E 1-2 0.85-0.47-0.240.47 E 2-3 0.660.550.37-0.59 Range1.520.550.370.59 Rank1342 Significant?Yesno yes We can not only know the S / N ratio on each control factor levels, but also understand conversion efficiency of S / N ratio on each levels.
20
17 Response graph for S/N Results and Discussion The figure shows control factors impact S / N ratio of the process, and it can observe the best combination is “A1B2C2D3”.
21
18 Response table for quality characteristics ABCD Level 1966.38684.50699.04731.87 Level 2670.01812.69769.41642.06 Level 3500.7828639.99668.73763.25 E1-2296.37-128.18-70.3789.81 E2-3169.23172.70100.69-121.20 Range465.60172.70100.69121.20 Rank1243 Significant?yes no Results and Discussion We can not only know quality characteristics on each control factor levels, but also understand conversion efficiency of quality characteristics on each levels.
22
19 Response graph for quality characteristics Results and Discussion The figure shows the results of the best combination is the same as Response graph for S / N is “A1B2C2D3”.
23
20 CategoryS/N Affected? Quality Characteristics Affected? FactorNote 1yesyes/noA,DReduce variations 2noyesBAdjust y to target. According to the S / N figure and quality characteristics figure. From the table, we can reduce the experimental variability and yield improved by A and D. And then we adjust B to achieve the ideal value on quality characteristics. Results and Discussion
24
21 Improvement 1.65 1.44 T1T2T3T4Ave. Experime ntal S/N Predicted S/N Original433.33443.33665514513.9211.9612.75 Optimal1057.51053.271049.311053.361053.413.6114.19 Results and Discussion Original combination : 800RPM 、 30min 、 1:1.5 、 15s Optimal combination : 400RPM 、 20min 、 1:2.0 、 20s Experiments to improve the amount of 1.65 is better than predicted improvement in the amount of 1.44, And the combination is fairly proximity. From the foregoing our orthogonal array of S / N ratio, we can obtain an optimal combination of experimental parameters.
25
25 1.The crystalline property of ZnO film becomes better as the thickness increases. These results exhibit the obvious intensity at 9000. 2.Experiments to improve the amount of 1.65 is better than predicted improvement in the amount of 1.44, And the combination is fairly proximity. Conclusions
26
26 Thank you for your attention
Similar presentations
© 2025 SlidePlayer.com. Inc.
All rights reserved.