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CERN Marc Magrans de Abril MPP – RBI.610405 DCCT Incident Beam Lost in TI2 Event Analysis and Proposed Mitigations SPS and LHC MPP https://indico.cern.ch/event/516263/ 2016/04/04 Marc Magrans de Abril on behalf of EPC 2016/04/08
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CERN Marc Magrans de Abril MPP – RBI.610405 DCCT Incident SPS Interlock System 3 SPS Interlock comprises: Beam and Energy Tracking SPS Software Interlock System Beam Position and Losses Vacuum 18 kV Power Converter state and current … and people, procedures, training
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CERN Marc Magrans de Abril MPP – RBI.610405 DCCT Incident Power Converter Interlocks 4 Power Converter Interlocks: Belong to the Beam and Extraction Interlock Sub-systems Software (Converter -> Fieldbus -> Software -> FEI Card -> CIBU) Two types: Beam Dump Interlock, Δt~150ms Fast Extraction Interlock Permit, Δt~1ms, tolerance 0.1% to 10%
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CERN Marc Magrans de Abril MPP – RBI.610405 DCCT Incident Power Converter Interlocks 5 Mugef/FGC Timing LSA 2 RBI.610405 OP Iref, Imeas QD 2 2 3 4,75 2 CIBU 6 8 9 spare EPC 1 state
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CERN Marc Magrans de Abril MPP – RBI.610405 DCCT Incident What failed on TT60 (1/3)? 6 Pilot beam lost in TI2, all the systems looked ok… S. Cettour local measurement of currents gave a hint Failure in the dipole is easier to diagnose
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CERN Marc Magrans de Abril MPP – RBI.610405 DCCT Incident What failed on TT60 (2/3)? 7 Mugef/FGC Timing LSA RBI.610405 OP Iref, Imeas QD CIBU spare EPC DateAction 2015DCCT Fails replace by spare YETSDCCT 1 and2 replaced (7.5kA 7kA) DCCT Gain not set (LIMITS.I.POS) 2016/03/2 1 Pilot beam does not pass through TI2 state
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CERN Marc Magrans de Abril MPP – RBI.610405 DCCT Incident What failed on TT60 (3/3)? 8 Notes: Pilot beam was being used SPS/TI2 not at risk Main issue was the diagnostic difficulty Higher safety risk during high intensity operations More difficult to diagnose for quads SPS converters use one DCCT The converter is not meant to assure the safety of SPS
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CERN Marc Magrans de Abril MPP – RBI.610405 DCCT Incident What else can fail (1/6)? 9 Mugef/FGC Timing LSA RBI.610405 OP Iref, Imeas QD CIBU spare EPC DCCT fails (or wrongly replaced) state
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CERN Marc Magrans de Abril MPP – RBI.610405 DCCT Incident What else can fail (2/6)? 10 Mugef/FGC Timing LSA RBI.610405 OP Iref, Imeas QD CIBU spare EPC Fieldbus failure state
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CERN Marc Magrans de Abril MPP – RBI.610405 DCCT Incident What else can fail (3/6)? 11 Mugef/FGC Timing LSA RBI.610405 OP Iref, Imeas QD CIBU spare EPC Software regression state
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CERN Marc Magrans de Abril MPP – RBI.610405 DCCT Incident What else can fail (5/6)? 12 Mugef/FGC Timing LSA RBI.610405 OP Iref, Imeas QD CIBU spare EPC LSA and Mugef/FGC thresholds do not match state
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CERN Marc Magrans de Abril MPP – RBI.610405 DCCT Incident What else can fail (4/6)? 13 Mugef/FGC Timing LSA RBI.610405 OP Iref, Imeas QD CIBU spare EPC Wrong LSA thresholds state Protected using MCS Only OP experts and gurus can change
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CERN Marc Magrans de Abril MPP – RBI.610405 DCCT Incident What else can fail (6/6)? 14 Mugef/FGC Timing LSA RBI.610405 OP Iref, Imeas QD CIBU spare EPC EPC incorrectly changing DCCT gain state
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CERN Marc Magrans de Abril MPP – RBI.610405 DCCT Incident Context of Possible Improvements 15 SPS EPC Consolidation Schedule: EYETS: Digital regulation of the SPS Main bending current LS2: Replacement of Orbit Correctors with FGC3s LS2: Replacement of TI2/TI8 controls by FGC3 (tentative) LS2: Replacement of SPS Mains control electronics LS3: Replacement of AuxPS controls by FGC3 LS3: Mugef End Of Life Why? Converter electronics are old and difficult to maintain Possible problems with spares DCCT redundancy + automatic equipment settings
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CERN Marc Magrans de Abril MPP – RBI.610405 DCCT Incident 16 Possible improvements Short-term (before LS2) SPS OP: Use Pilot Beam after each intervention EPC: Label all Mugef Transfer Line converters indicating new procedure EPC discussion and documentation Software Regression Add specific tests during development LSA vs FGC/Mugef thresholds Periodic check Long-term (LS2 and LS3, FGC3) EPC incorrectly changing gain Automatic equipment settings DCCT Fails Redundant measurement system
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CERN Marc Magrans de Abril MPP – RBI.610405 DCCT Incident References 18 V. Kain et al, Automatic Intensity Dependent Tune Correction with FGC in the SPS for LHC, EDMS 1585340, 2016. M. Magrans et al, Control of the RBI.81607 Converter TI8/AWAKE, EDMS 1559131, 2015. R. Giachino, Architecture of the SPS Beam and Extraction Interlock Systems, CERN-AB-2003-010-OP. P. Charrue et al, Upgrading the SPS Operational Software for the LHC Era : The SPS-2001 Software Project, CERN-SL-99-005-CO, 2001. B. Denis and C. Mugnier, Control and Interlock System for the SPS Main Power Converters, SL-PL/BD-ChM/(97-01-B), IT-2406/SL, 1997. J. D. Pahud, The Various system aspects of the main power supply of the CERN SPS, CAS: Power converters for particle accelerators, 1990.
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