Download presentation
Presentation is loading. Please wait.
Published byFerdinand Stephens Modified over 8 years ago
1
Georgia Tech January 27, 2005
2
“ Our Mission is to be the Reseller’s Preferred Source of Business Products and Services through Leadership in Operational Excellence, Customer Support, and Integrity”
3
S.P.Richards Sales Results 2004$1,543,943,000+ 6.0% 2003 $1,457,149,000+ 4.3% 2002$1,396,453,000+ 1.2% 2001$1,379,882,000+ 2.5% 2000$1,346,844,000+10.5%
4
S.P.Richards History Established in 1848 Over 150 years of experience in the Office Products Industry Oldest continuously operating business in Atlanta, Georgia Purchased by Genuine Parts Company in 1975
5
GPC Overview Sales Results 2000 – 2003 2003 $8,449,300,000+ 2.3% 2002$8,258,927,000+ 0.5% 2001$8,220,668,000- 1.8% 2000 $8,369,857,000 + 5.3%
6
Automotive Parts Group ( NAPA ) Industrial Parts Group ( Motion Industries ) Office Products Group ( S.P.Richards Co. ) Electrical/Electronic Materials Group ( EIS ) Common to all divisions is expertise in warehousing and distribution GPC Overview 2003 Sales
7
NAPA - Automotive Parts Group Motion Industries - Industrial Parts Group S.P.Richards - Office Products Group EIS - Electrical/Electronic Materials Group GPC Overview 2003 Operating Profit
8
Office Products Supply Chain VENDOR WHOLESALERDEALEREND USER DEALER
9
S. P. Richards Competitive Overview National wholesaler - United Stationers Regional wholesalers Computer supplies wholesalers Furniture wholesalers
10
How Our Customers Compete Mega Dealers ( Office Depot, Corporate Express ) National scope ( National contracts ) Next day delivery Purchasing control Low price Independent Reseller High service Next day ( or same day ) delivery Internet Reseller Ease of ordering Quick delivery
11
How Our Customers Use Us Items Mega Dealers don’t buy direct Retail versus Commercial business Items Independent Resellers don’t stock The smaller the Reseller the fewer items they stock Total Fulfillment services to Internet Resellers
12
How Our Customers Use Us ‘First Call’ business relationships No such thing as a backorder Missed order is lost business Most orders are for pre-sold merchandise Wrap & Label Consumer packaging To:End User From:Office Depot Approximately 75% of our orders
14
- Charlotte - Atlanta
15
S.P.Richards Strengths 36 full stocking Distribution Centers 2 Furniture DC’s 3 Horizon USA ( Data Supplies ) DC’s 4 Canadian Distribution Centers Broad inventory offering 24,000 catalogued items featured at every DC. Over 30,000 total items in inventory Best service Fastest delivery Highest service levels Fewest errors Lowest cost structure
16
S.P. Richards Logistics Challenges Rapid Delivery Orders received today are shipped today Unattended; key access All customers have merchandise at the start of the next business day Requires reduced cycle times for S. P. Richards
17
S.P. Richards Logistics Challenges Rapid Delivery - Examples: Corporate Express - Whippany, NJ Shipped from:Moorestown, NJ Order cutoff:6:30 PM Truck departs:7:00 PM Delivery:8:00 PM Staples - Ontario, CA Shipped from:Mira Loma,CA Order cutoff:5:00 PM Truck departs:5:45 PM Delivery:6:00 PM
18
S.P. Richards Logistics Challenges Rapid Delivery No pre-planning of orders “Real-time” Constantly adjusting Difficult to plan quantity and timing of labor Statistically based Tuesday, Wednesday, Thursday are heaviest shipping days Managing overtime a challenge Adjust and stagger starting times as appropriate Many facilities use part time labor
21
S.P.Richards Philadelphia DC 8,000-9,000 lines per day Three kinds of pick zones 18 inch shelving – B and C zones 30 inch shelving – A and B zones Pallet Racking – F and W zones Active – Each Pick Reserve – Overstock Focus on B, C, F and W zones
22
Virtual Tour - Philadelphia
30
S.P.Richards Philadelphia DC B and C Zone Analysis B intended to be a quick pick area B a combination of both 18 and 30 inch shelving C zone for slower moving items Re-vamp just before going live on PkMS B zone has top shelf reserve Overstock for items in C zone is in R zone, another section of shelving
31
S.P.Richards Philadelphia DC B and C Zone Analysis Picking in batches Batches built by WMS System Pick Truck volume defined in PkMS User Defined groups B & C zone cartons B Only C Only PkMS orders each group by first pick location Creates pick trucks, assigns pick truck number
32
Virtual Tour - Philadelphia
40
S.P.Richards Philadelphia DC B and C Zone Analysis Increase pick truck size Separate B and C zones Move high movers from C to B Some improvement, but not significant
41
S.P.Richards Philadelphia DC B and C Zone Analysis Boxes vs. Totes Currently pick directly into boxes Option of picking to totes More picks will fit onto the pick cart Double Handling Separate one line and multi-line cartons? Highly efficient pulling for one liners Potentially visit the same location twice
42
S.P.Richards Philadelphia DC Challenges/Questions for B and C Zones Propose new slotting for B and C zones, maintain vendor lines together in C zone Stockers do putaway by vendor Determine the amount of product to put in the active location for each item Recommend whether to pick to totes or boxes Recommend whether or not to separate one line orders and multi line orders Should Flow Rack be used in B zone for fast moving items? Other MHE?
43
S.P.Richards Philadelphia DC F and W Analysis Pallet Racking Primarily reserve, some active in F zone Two types of reserve locations Case Reserve Cases removed from pallets when stocking and stacked on shelves Pallet Reserve Entire single sku pallets are stocked PkMS directs pickers to pull full cases from either of these reserve locations
44
Virtual Tour - Philadelphia
52
S.P.Richards Philadelphia DC F and W Analysis Items exist in B zone with overstock in W Replenishment would be significantly faster if B overstock was in F zone Not properly slotted F and W zones can run out of work before B and C zones
53
S.P.Richards Philadelphia DC Challenges/Questions for F and W zones Determine the best slotting of the items in F and W given current layout Some locations may be forced to be case or pallet locations How much will it improve picking if the changes are made? Suggest changes to location sizes/beam height that may change the slotting and improve productivity Provide a tool that can be used to give a list of moves to relocate the product efficiently
54
S.P.Richards Philadelphia DC Available Data Order Data Order lines and quantities Item Data (not complete) Length, Width, Height of each and case Number of eaches in a case Pick Truck Sizes Standard Box Sizes
55
Virtual Tour - Philadelphia
62
Questions?
Similar presentations
© 2025 SlidePlayer.com. Inc.
All rights reserved.