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Waste Plastics Oyster Basket Recycling – Feasibility Study SAOGA Annual Seminar Workshop 8 August 2013 Rawtec & Econsearch
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Agenda The Project: Why? What are we talking about? Scope/Objectives Approach Key findings Summary (so far) The next step? Your feedback & comments
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The Project
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Why? SA oyster industry: Economic value – $92million Employment – supports up to 1000 jobs Oyster baskets: Up to 2.5 million “basket units” in use $20-30 million dollars of capital investment Many different types Last between 5-20yrs depending on type & quality Waste oyster baskets: Disposal is expensive EOL baskets are being stockpiled by many growers Cost-effective & sustainable solution is sought
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Oyster Basket Types Two-setter/Rack Pillow basket Manufactured Basket Aqua-tray
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Waste Oyster Baskets Before Stockpiled Shredded Baled
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Where?
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Scope/Objectives What materials are used in oyster baskets? How long do baskets last (or EOL)? How much waste is generated? Where is waste being stockpiled? Who can recycle it & in what form? How do we get it from grower to recycler? What will it cost? What is the best option based on cost-benefit analysis (CBA)?
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Approach Consultation & Data Collection Oyster Growers Recyclers Waste collectors/transport Analysis & assessment Option identification Draft findings Today’s Workshop CBA assessment of options Recommendations & report
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Key findings
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Oyster Basket Materials Depends on basket type & quality Substantial (recyclable) plastic content HDPE – All basket types PP – Manufactured basket + Aqua-tray But other materials present
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How long do baskets last? EOL depends on: Quality of plastic body material Type of basket Quality of construction Marine conditions Handling & maintenance Unique to each grower’s circumstances EOL is not a “discrete” event!
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How much waste is generated? Depends on: Lease area Development history Basket type Basket density Different for each Bay In 2013: 120-150 thousand baskets/yr 150-200 tonnes of waste/yr Future disposal rates would be similar
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How much is being stockpiled? Depends on: Disposal rates Disposal options Disposal practices Again, each Bay different By 2013: 1200-1300 tonnes > 1 million baskets No change? Current growth could continue!
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Where is this stockpile located?
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Who can recycle it & in what form? Potential recipients? Aggregators – Collectors Re-processors – Recover & granulate Recyclers – Manufacture recycled products In what form? Waste needs to be single polymer type Baled or “As-is” preferred but shredded okay (if sorted, “clean” & single polymer) However, only one Adelaide-based re-processor willing to accept limited contamination Rebate dependant on quality & type of material
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How would we recycle? SA Oyster Industry
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How much could it cost? Depends on location, volume, method, markets & timing Lowest cost strategy? Sort at site Stockpile – Existing & Future Let “nature” clean Shred for volume reduction Back-load to Adelaide $100/tonne rebate Nett cost (minimum): Stockpile – 40-60¢/Basket Future waste – Similar cost
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Other disposal options? Waste to energy Process engineered fuel Adelaide-based No sorting/cleaning, but pay $100/t? Landfill disposal (direct) More cost-effective at some locations Similar logistical challenges Waste-to-diesel Still “bleeding-edge” technology Incineration Not open burning! Expensive mobile plant required
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Context? 40-60¢/Basket = 4-8% of basket replacement cost <0.5% of farm-gate product value However, “Stockpile” disposal cost = 1.5-2% of industry farm-gate product value
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Summary (so far)
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What have we learned? There is potentially a large stockpile, which will continue to grow if nothing is done Recycling is possible – but re-processors require “quality waste material” This would require cleaning & sorting of material Recycling cost at least 40-60¢/Basket unit Freight cost only one component Landfill disposal could be a cheaper option for some Recommended industry approach: Cooperate & plan but retain flexibility Contract out to minimise risk Use the market to achieve best price outcome
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Next stage (CBA)
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What is CBA? Financial analysis method for comparing investment options/actions: Adds all (relevant) costs and savings over time Nett/total benefit/cost Same method you would use as a grower But Government has its own special technique! Key steps? What are the options? Identifying & quantifying cost/benefits (of these options)
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What are the options? Option A: Do nothing (Baseline scenario) Continue to stockpile until not feasible, e.g. EPA License becomes required as deemed “on-site disposal” Classified as “prohibited” waste for landfill “Waste treatment” required to allow disposal Disposal cost deferred & could be substantially greater! Option B: Dispose – No support/intervention Recycle or landfill, whichever available & cheapest Option C: Recycle only – Support/intervention, e.g. C1 – Industry Levy C2 – Mobile shredder C3 – Freight subsidy
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What are the costs/benefits? Cost/Benefit Options ABC1C2C3 Oyster Industry Market price (Product stewardship-driven) ?? ? ?? ?? Sales (Product stewardship-driven) ?? ? ?? ?? Land (for stockpiling) ? ?? ?? ?? ?? Production (Disposal) (Future) Management/compliance (Industry, EPA, Council) Community Government investment (funding/support) Government oversight (compliance) Oyster industry “Flow-on” economic value ?? ?? ? ?? ?? Waste industry economic value (Future) Recycle industry economic value Transport Industry economic value (Future)
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Your advice is needed! Are these the right options? Oyster industry costs/benefits? How long could you continue to stockpile? Would recycling initiative improve price & sales? Is land a valuable commodity? Other costs/benefits to be considered – are there any?
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Comments & feedback?
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Acknowledgements & Thank you
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