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1 Solutions Technology Center Excellence in Engineering Services
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2 Solutions Technology Center Our mission is to provide unparalleled engineering service excellence wherever and whenever needed to enable our customers success in their product design, new product introduction, production, and recovery/recycling processes. Mission
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3 Solutions Technology Center Engineering Circuit Board Rework/Repair Parts Design and Fabrication Test Dev & Test Equipment. Mech & Elec Design Eng Technology Process Eng Quality Eng Test Engineering Procurement Eng PQE/Logistics Failure Analysis Program Mgmt Project Mgmt WW Refurbish Support / Logistics Lean 6-sigma ITAR & PMP Certified Pb & Pb-free PCBA SMT & PTH Components BGA Module Replacement Thermal Profiling Inspections Solder Fountain Pad & Trace Repair Labeling EC wiring VPD Programming WorldWide Refurbish Support IPC & ITAR Certified Rapid Prototype and Production 3D Printing SLA and FDM Precision Machining CNC Metal & Plastics EDM Machining Injection Molding Sheet Metal Cutting & Bending Welding Tool & Die Mfg Fixtures Quick Turn ITAR Certified Test Strategy & Test Dev Solutions Design for Test Tester Build & Integration Test Fixtures Design & Build Operating S/W Data Collection S/W In-Circuit Test Boundary Scan Functional/System Test Stress Test ITAR & PMP Certified Celestica Rochester www.CLS-STC.com
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4 Presentation Name | Month 00 2007 Solutions Technology Center Engineering and Circuit Board Services
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5 Solutions Technology Center Engineering Services Engineering Team A multi-disciplined, experienced, and certified (PMP, IPC, ITAR, Green Belt) team of professionals available to support customer end-to-end product and process needs. Our Services Our services capabilities include electrical and mechanical design, process engineering including lean six-sigma, test engineering, quality engineering including failure analysis, procurement engineering and PQE, project and program management.
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6 Solutions Technology Center PCBA Rework/Repair Services PCBA Team A highly-skilled, experienced, and IPC/ITAR certified group of engineers and technicians available for burst or on-going support of customer PCBA rework, repair, and refurbish process needs on-site at customer location or at STC. Our Services Our services capabilities include all aspects of eutectic and Pb-free PCBA rework, repair, and refurbishing including inspections, SMT & PTH component replacement including BGA modules, pad and trace repair, labeling, EC wiring, thermal profiling and EPROM programming.
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7 Engineering and Circuit Board Services Eng Services Crisis Management Supply Chain Support Rework & Repair Speed Expertise Quality Fulfillment Support Burst Capacity Support CLS and non-CLS product Problem resolution support EC management Mobile Support Test Engineering Quality Engineering Process Engineering Qualification Engineering Complete Process Ownership or assist Customer’s Teams Failure Analysis Test Support Refurbish Capabilities Pluggable Processors Logistics NCM Inspection Failure Analysis Life Cycle Support (NPI->EOL) EC & NPI Quick-Turn Reworks Warranty & Non-warranty BGA Module Replacement SMT & PTH Connector Repair Trace and Pad Repair Save Customer’s perishable revenue Shorten Customer’s product release timeline Driving Flexibility and Responsiveness for our Customers On-Site at Customer Location or at STC Location
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8 STC – Engineering & Circuit Board Services Rework WW Refurbish Support/Logistics Engineering Technology Process Engineering Quality Engineering Test Engineering Project & Program Management PQE/Logistics Support Electrical & Mechanical Design Failure Analysis Inspections Skills Matrix Certifications IPC 610 Electronic Assembly IPC J-Std IPC 600 Raw Board IPC 620 Cable/Wire harness IPC 7711/7721 Rwk/Rep DVD50C Box Build ESD Lead Free Soldering ITAR Certified PMP Certified 6 Sigma Green Belts
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9 Circuit Board Rework/Repair Services Quick-Turn EC board reworks for NPI, Manufacturing, and Field Support –Full SMT Rework Capability including BGA, CCGA, PBGA, QFP, and PLCC –PTH Rework Capabilities for connectors, modules, components, etc. –Experienced with multiple solder chemistries (eutectic and lead-free) Rework and Repair of products from multiple vendors and multiple manufacturing sites World wide FRU refurbishment supplying 6 global hubs (over 300 unique part numbers) Experienced with board and system level testing and failure analysis
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10 Presentation Name | Month 00 2007 Solutions Technology Center Parts Design and Fabrication Services
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11 Solutions Technology Center Parts Design and Fabrication Services Parts Team A highly skilled and experienced team of engineers, designers, toolmakers, and craftsmen who can take your concept and create a SolidWorks design and/or take your solid model and produce dimensionally accurate prototypes in very short cycle time utilizing state of the art equipment. Our Services Our services capabilities include parts design and/or fabrication utilizing cutting edge 3D Printing and Stereo Lithography as well as traditional sheet metal, plastic and metal fabrication to deliver rapid prototype parts and production quantities.
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12 Solutions Technology Center Parts Services PlasticMetal Laser Punch Bend Mill Weld Stereo Lithography Plastic Injection Molding 3D Printing
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13 Mechanical Parts Fabrication Equipment Capabilities Metal Fabrication Laser - Mitsubishi ML2012HD Punch - Strippit Model Parma 1212, 3A/I, Thick Turret Bend – Amada FCXB III 8020, RG 35S Press Brake, Fab 50D Milling – Hurco VM10 Haas VF5-SS, VF3, Rebel Hyundai Hit 8S CNC Lathe Harding Manual Lathe Welding – Millermatic 350P Aluminum MIG welder, 252 MIG welder Coordinate Measuring Machine (1Q15) Etching and Engraving Machines (2Q15) Molded Plastic Fabrication Cadence Model 110 Injection Molding System Stereo Lithography – 3i Systems Viper 3i 2 SLA 3D Printing
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14 Presentation Name | Month 00 2007 Solutions Technology Center Test and Test Equipment Services
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15 Solutions Technology Center Test Services Test Team A highly experienced team developing, designing, and implementing test methods to meet customer quality, cost, schedules, and production volume expectations. Over 30+ years in developing and deploying tests for low-end, mid-range, and high-end server products. Our experience extends over many circuit board types, including: memory, PCI-E, CPU, optics, and backplane boards. Our Services Our services include developing test strategy, test plans, test equipment, and performing tests to meet all product life cycle needs, including early prototype, volume production, and end of life phases. We interact with our customers to provide Design-for-Test (DfT) guidelines and reports. For our PCB customers, we provide structural test specifications, deploy functional tests and test fixtures, provide training and tester maintenance procedures.
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16 Test Services Provided Physical & Electrical DFT Structural Test Strategy Boundary-ScanDesign Validation Using your custom rules or the proven Celestica DFx guide we analyze your design for testability. Working with our Manufacturing teams we analyze your PCBA and recommend a complete and optimized test approach and coverage map. Designs with BScan compliant devices enable this flexible tool to conduct fixtureless testing. Our team has broad experience with many platforms to suit your specific needs. EVT and DVT production qualification testing. Use MFG test like 3 rd party to validate new designs and reduce burden on design. In-Circuit Test Functional/System Test Stress TestRoot Cause F.A. Component level verification ensuring the correct part is placed in the right location. Our team can develop solutions for you on a variety of platforms. A custom functional and/or system test can be developed to exercise your product as you expect it to work in the field. Run-in, Burn-in, ESS or multi-corner testing. With extensive chambers and experience, your product can be pre-stressed reducing early life failures. Field return tests to find root cause and then drive corrective action at supply, manufacturing (any CM) or design.
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17 Solutions Technology Center Test Services Test Equipment Test Test Strategy & DFT Boundary-Scan In-Circuit Test Functional / System Test Stress Test Test Fixture Design & Build Operating S/W Data Collection S/W Tester Design & Build
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18 - Test Strategy and DFT - Tester Build and Integration - Test Fixture Build - Operating S/W & Data Collection S/W - World Wide Shipment and Support - In-Circuit Testing - Functional/System Testing - Stress Testing Test Solutions Celestica STC is the place to go for all your test needs Solutions Technology Center
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19 Solutions Technology Center Test Capabilities Large/complex CPU boards Used in High End Servers 24” X 24” Simple CPU cards 8 multichip procs 64 simple CPU cards In parallel For High Perf Systems Complex single board computers Used in Low End Servers CPU/Mem Cntrl/IO Cntrl From… And … To… And… More simple IO and memory cards Used in Low to High End Servers
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20 Tester design & development –Memory, IO, Processor, Backplane test experience - Unique custom applications - System-based applications - Single board test and multi-assembly board test –Voltage/frequency/temp biasing –Board design experience for unique/custom applications –Prototype and production level testers Fixtures –Design and build in-house –Replicate and deploy to WW suppliers Tester Operating SW –Easy to use operator GUI interface –Pass/Fail data collection by assembly serial number Deployment to PCB suppliers WW –Provide training and PM procedures Solutions Technology Center Tester Services
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21 Solutions Technology Center Contact Us www.CLS-STC.comwww.CLS-STC.com (507) 780-1400 Dean Waldof – STC Director dwaldof@celestica.com (507) 253-1230dwaldof@celestica.com Mark Deneve – PCB Services Manager mdeneve@celestica.com (507) 253-3938mdeneve@celestica.com Jim Stevenson – Parts Services Manager jasteve@celestica.com (507) 780-1401jasteve@celestica.com Kathy Walter – Test Services Manager terkath@celestica.com (507) 253-3438terkath@celestica.com
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22 Thank You Solid Partners Flexible Solutions
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23 BACKUP SLIDES & ALTERNATES
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24 Solutions Technology Center Excellence in Engineering Services
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25 Thank you
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26 PCB Equipment Overview Solder StationHot Air Rework Solder FountainModule Programming
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27 PCB Equipment Overview Pluggable Processor Clean Hood Label PrintingRefurbish PCBA Cleaning Station Mechanical Bench
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28 Stereo Lithography to a Molded Part Prototyping Services Stereo Lithography Accura 25 Accura 60 Innovative prototyping solutions – delivered for your success Stereo Lithography Capability: Vertical Resolution – 0.0025mm / 0.0001in Positional Repeatability – 0.0076mm / 0.0003in Maximum Part Weight – 9.1kg / 20lb Maximum Build Envelope Standard Mode – 250x250x250mm / 10x10x10in H.R. Mode – 125x125x250mm / 5x5x10in Parts may be bonded to form larger models Materials – Accura 25 Plastic – Functional components for mock-ups Look and feel of molded polypropylene High flexibility with excellent shape retention. Accura 60 Plastic Tough functional prototypes High clarity Look and feel of polycarbonate Lighting components Fluid flow and visualization models Clear display models Parts can be custom painted
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29 Stereo Lithography to a Molded Part3D Printing Prototyping Services 3D Printing Capability: Fused Deposition Modeling (FDM) Vertical Resolution –.010in or.013 in Parts may be bonded for larger models Maximum Part Weight – 9.1kg / 20lb Maximum Build Envelope - 8L x 8W x 12H in Materials – ABS Colors – Red, Blue, Green, White, Yellow, Black Rapid turn prototypes Part design validation for fit, form, function No tooling required for prototyping The 3D Printer and Stereo Lithography machines are used for any customer requiring quick turn parts for form fit and function. These parts are normally for prototype work but, in some instances have been used for product Rapid Prototyping can cut the development cycles of new plastics products by 40% - 80%. Innovative prototyping solutions – delivered for your success
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30 Solutions Technology Center Engineering Circuit Board Rework/Repair Parts Design and Fabrication Test & Test Equipment. Mech & Elec Design Eng Technology Process Eng Quality Eng Test Engineering Procurement Eng PQE/Logistics Failure Analysis WW Refurbish Support/Logistics Program Mgmt Project Mgmt Lean 6-sigma PMP & ITAR Certified Pb & Pb-free PCBAs SMT & PTH BGA Module Replacement Thermal Profiling Inspections Hot Air Solder Fountain Pad & Trace Repair Labeling EC wiring EPROM Programming IPC & ITAR Certified Rapid Prototype & Production 3D Printing SLA and FDM Precision Machining EDM Machining Sheet Metal Fab CNC Metal & Plastics Injection Molding Welding Tool & Die Mfg Fixtures ITAR Certified Test Strategy & Test Dev Solutions Design for Test Tester Build & Integration Test Fixture Design & Build Operating S/W Data Collection S/W In-Circuit Test Boundary Scan Functional/System Test Stress Test PMP & ITAR Certified
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31 Solutions Technology Center Services Overview Engineering Mech Design Eng Technology Quality Eng Inspection Procurement Eng PQE/Logistics Process Eng Test Eng Failure Analysis Program Mgmt Project Mgmt Lean 6-sigma Circuit Board Rework/Repair Mechanical Parts Design and Fabrication Inspection Hot Air Solder Fountain Bench solder Pad repair EPROM Programming Labeling EC wiring SMT&PTH Components& Connectors Eutectic & Pb-free Solders Machined Metal & Plastic Molded Parts 3D Printing Rapid Prototype & Production Tool & Die Test & Test Equipment Test Strategy Design for Test Tester Build & Integration Test Fixture Design & Build Operating S/W Data Collection S/W WW Support
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32 Solutions Technology Center I would like to use this Object, but can’t access the text!
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33 Solutions Technology Center Overview CUSTOMER SUPPORT ENGINEERING SERVICES PARTS DESIGN & FABRICATION SERVICES PCBA REWORK / REPAIR SERVICES TESTING & TEST EQUIPMENT SERVICES Electrical & Mechanical Design Engineering Technology Process Engineering Quality Engineering Test Engineering Procurement Engineering PQE/Logistics Failure Analysis Program Management Project Management WW Refurbish Support / Logistics Lean 6-sigma PMP & ITAR Certified Pb & Pb-free PCBAs SMT & PTH Components BGA Module Replacement Thermal Profiling Inspections Solder Fountain Pad & Trace Repair Labeling EC wiring VPD Programming WorldWide Refurbish Support IPC & ITAR Certified Rapid Prototype and Production 3D Printing SLA and FDM Precision Machining CNC Metal & Plastics EDM Machining Injection Molding Sheet Metal Cutting & Bending Welding Tool & Die Mfg Fixtures ITAR Certified Test Strategy & Test Dev Solutions Design for Test Tester Build & Integration Test Fixtures Design & Build Operating S/W Data Collection S/W In-Circuit Test Boundary Scan Functional & System Test Stress Test ITAR & PMP Certified Celestica Rochester www.CLS-STC.com
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