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Published byDiana Sharp Modified over 8 years ago
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Value Stream Mapping
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Tips Keep it high level Remember this is a value stream map NOT a process map Use approximately 8 process steps Focus on the high volume work i.e. ~80% of the work. This is called the ‘Green Stream’ Walk through the pathway yourself BEFORE you attempt to create a value stream map Have lots of brown paper and post it notes
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11 simple steps!!!
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Patient Referred Result Received START STOP Establish process START and STOP points STEP 1
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START STOP Insert the key process steps Use approx 6-8 boxes Start from the end of the process and work backwards Patient Referred Result Issued STEP 2 Sample Sorting Processing Primary Screening
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START STOP Add in the outside agencies Customers, other processes, other agencies Patient Referred Result Issued Sample Sorting Processing Data Entry GP SurgeryEnd Customer (Patient) Ward STEP 3
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START STOP Add in the data flows – electronic and paper Patient Referred Result Issued Sample Sorting Processing Data Entry GP SurgeryEnd Customer (Patient) Ward STEP 4 = symbol for electronic link = symbol for paper data flow
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START Insert arrows between the boxes to show how the information / items are flowing. Is it a push or is it a pull? Patient Refered STEP 5 Sample Sorting Pull Push Processing Data Entry GP SurgeryEnd Customer (Patient)
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Sample Sorting START Patient Referral STEP 6 Cycle time = Batch Size = Defects = Trigger= Insert the measurements - Gather real data - this is your chance to really understand what’s happening. Cycle time – How many seconds/mins/hours does it take to process ONE item? Batch Size – What is the size of each batch that is handled in this stage of the process? Defects – What percentage is not right first time and requires further work? Trigger – What causes the process to start? i.e. what triggers staff to start processing referrals?
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Sample Sorting START Insert the measurements Patient Referred STEP 7 Processing Add the length of time spent on the process – this is the same figure as the cycle time in your data box Add the time delay which occurs between the process steps Cycle time = Batch Size = Defects = Trigger= 1min2mins40mins 60mins90mins Data Entry W Add a triangle with a ‘W’ to indicate a wait. GP SurgeryEnd Customer (Patient) W
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Sample Sorting START Insert the inventory between the steps – how much is waiting between the stages? This can be Request Cards, patients, slides, samples, unauthorised reports… Patient Referred STEP 8 Processing Data Entry ii Cycle time = Batch Size = Defects = Trigger= 9856 1min2mins40mins
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Sample Sorting START Patient Referral STEP 9 Sample Processing Data Entry 111 Cycle time = Batch Size = Defects = Trigger= Cycle time = Batch Size = Defects = Trigger= Now add the number of people that process ONE form/patient at each stage (not how many you have working in that area) = people ii 9856 1min2mins40mins
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Sample Sorting START Patient Referral STEP 10 Processing Data Entry 56 98 111 Cycle time = Batch Size = Defects = Trigger= Cycle time = Batch Size = Defects = Trigger= Calculate the touch time by adding all the information on the bottom of your timeline Touch Time / Cycle Time = 5mins120mins5mins 60mins90mins
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Sample Sorting START Patient Referral STEP 11 Processing Data Entry 56 98 111 Cycle time = Batch Size = Defects = Trigger= Cycle time = Batch Size = Defects = Trigger= Calculate the Lead Time by adding all the figures on the top and bottom rows of your timeline Touch Time / Cycle Time = Lead Time = 5 mins120 mins5mins 60mins 90mins
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Future State Value Stream Mapping
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What you need before you start Current State Value Stream Map Understand Waste Understand Takt Time An open mind
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Developing Continuous Flow…
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Removing the Waits
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ESCS Eliminate Simplify Combine Sequence
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60 33325 136440936 61 136 Inpatients Outpatients 1 x daily Report issueVerifyTypeDictate reportScanBook scan Data entry Vet referral Batch100 Avail = C/O = Defect% CT=60s Batch=15-100 Avail = C/O = defects = % CT = 15 sec Batch= 12 Avail = C/O = defects = % CT = 60 sec Batch= 12 Avail = C/O = defects = % CT = 60 sec Batch= 32 Avail = C/O = defects = % CT = 15 min Batch= 50 Avail = C/O = defects = % CT = 60 sec Batch=100 Avail = C/O = defects = % CT = 60 sec Batch = 130 Avail = C/O = defects = % CT = 120 sec 70 per day (352/week) I II I I II Current State Value Stream Map 120 33325 60 37861 7 900 59245 60 56468 60 12589 7 15 21291 60 Flow time = 709703 sec Touch time = 1335s (22.25 min)
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136 Issue Report Scanning II Batch= Avail = C/O = Uptime = C/T = 260 Batch= Avail = C/O = Uptime = C/T = 90 Batch= Avail = C/O = Uptime = C/T = 60 1 x daily GPs Cutpatient Inpatient 409 Booking FIFO 125897 2409060 3786 17 Future State Value Stream Map 70/day 352/week
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How do we get to our future state? SMART OBJECTIVES -Simple -Measurable -Agreed -Realistic -Timely » Planning » Who, Why, What, Where, When, How? » Measures » Barriers / Risks » PDCA Cycles (plan, do, check, act)
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