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Published byShon Gallagher Modified over 8 years ago
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Preferred Instruments a division of Preferred Utilities Mfg. Corp. Plant Wide Controller (PWC) Overview
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Plant Wide Controller. The Plant Wide Controller TM (PWC) is a state-of-the-art boiler sequencing, control and monitoring system. The PWC combines innovative ease of operation, communication and expansion capabilities with boiler application expertise. Off-the-shelf, standard modulating Lead- Lag applications can be expanded to control circulating water variable speed pumps and isolation valves while monitoring the flame safeguard and boiler control systems.
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Easy to Operate Key Lockable Door Security
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Easy to Operate Hardwired Control Switches & Indications: Boiler On-Off-Auto Status Indications Firing Rate Control Dial Firing Rate Auto / Man 0 - 100 % Bargraph
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Easy to Operate Easy to use displays for: Boiler Plant Control & Monitoring Historical Trending Alarm & Event Handling Boiler Plant Setup LCD Graphic Display and Keypad
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Easy to Operate q Home Page - Boiler Overview Display Arrow Keys - Move Cursor Menu, Page Up, Down - Display Selection Alarm List - Alarm, Event Display q Alarm Silence PB Display Keys
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Home Page Lead / Lag Control Start Qty Control Sequence Control Custom Lead Rotate Alarm Status Time / Date Stamped Header Status Pressure / Temperature Setpoint Outside Temperature Status Started Boilers Warming Boilers Modulating Boilers Tripped Boilers
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Alarm & Event Summary q Up to 200 Alarms & Events q First in - First out q Operator Actions q Events q Alarms q Time & Date Stamped
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Historical Trending q An Essential Monitoring Tool q Multiple(4) Pen “Charts” q 8 min, 40 min., and 2, 8, & 24 hour charts 8 channel, 2 Hr Historical Memory - Standard 32 Mb Historical Memory - Optional 32 ch AI + 32 ch DI every 15 seconds for 30 days 90 or more days for less channels with low activity (depends on data compression efficiency)
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Easy Set Up Fill In The Blanks Boiler Sequence PID Tuning Outdoor Reset Setup Day / Night Setback Day / Week Setback Week / Year Setback
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Outdoor Reset / Setback Temp. Easily Configured: Normal Setpoints Setback Setpoints High & Low Limits Outdoor Cutoff Automatic Graphical Representation
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Expandable PWC Front Door Open (2 to 5 boiler lead / lag configuration shown with three spare slots)
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CPU Board q (2) Analog Inputs (4-20 mAdc /Thermistor) q (1) Relay Output (SPDT, 8A) q (1) RS232 programming Port q (1) Isolated RS485 Port (Modbus or Bacnet Option) q (1) Telephone Modem Option Card Dial in or dial out, 33.6 kb, RJ-11 jack, Data and Pagers q (1) Printer Port (Alarms / Logs)
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Discrete Input q (15) Inputs, 120 Vac, optically isolated q (5) groups of isolated neutrals q (15) LED status indications q (2) 2A / 120 Vac Fuses
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Hand-Off-Auto Relay Output (5) Relay Outputs (8A inductive, 1/2 Hp, 120 Vac) (5) Hand-Off-Auto Toggle Switches Toggle Switch is directly wired into output circuit. (5) LED's for Output ON / OFF (5) LED's for ”Call for Operation” (2) 2A / 120 Vac Fuses
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Auto/Manual Analog Output q (5) Modulating Analog Outputs q (5) Auto-Manual Toggle Switches "Manual" hardware overrides CPU Bumpless Manual to Auto Transfer q (5) 0-100% Output Control Knobs q (5) 0-100% Output Bargraphs q Requires (1) Output Card per active channel, Any combination of 4-20 mA and 135 ohm cards
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Analog Input (8) UNIVERSAL Inputs Switch Selectable as: 2 wire 4-20 mA, with internal 24 Vdc Thermistor, -60F - 300 F Thermocouple, Type J, 0 - 1200 F, 0-5 Vdc, potentiometers and other signals Pulse, 0.6 ppm - 4000 Hz, 0-15 Vdc pulsers for Oil, Gas, Water, & kWh meters Enables Fuel Budget Fuel Consumption Tracking (8) LED status indications Power Ouputs and Signal Inputs are short circuit protected
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Relay Output q (8) Isolated Relay Outputs ( 8A inductive, ½ Hp, 120 Vac) (2) SPDT, (6) NO-SPST q (8) LED status indications q (2) 2A / 120 Vac Fuses
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Communications To Customer’s Building Automation Systems (Modbus / Bacnet) Diesels Chillers etc. Boilers (Modbus / Bacnet) Pagers
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q Communications Modbus communication to BAS or SCADA Dial In From PC Dial Out to Alpha Numeric Pager Advanced Communication Capability
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Dial In From PC
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Availability Hard Service Manual Every Boiler Start / Stop Command & Firing Rate can be set manually in the unlikely event of a CPU hardware failure or software corruption A CPU failure will not prevent central manual control of the boiler plant This is a UNIQUE FEATURE! Fault Monitoring Analog Inputs (thermisters, 4-20mA signals) are monitored & LED used to show fault status
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Installation 3/4” conduit connections Screwed fast Cable Tie Downs Power Fuses Spare Terminals (typical) Physical Separation Between Operation and Wiring
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Custom Blockware
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Custom Displays
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Custom Charts
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Preferred Instruments 31-35 South Street Danbury CT T: (203) 743-6741 F: (203) 798-7313 www.preferred-mfg.com
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