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Published byAnastasia Murphy Modified over 8 years ago
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GOALS of Gating System Fill the mold cavity completely before freezing Minimizing turbulence Removing inclusions Regulate flow of molten metal Avoiding erosion Trap contaminants Establish directional solidification
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GATING SYSTEM continued… ELEMENTS OF GATING SYSTEM POURING BASIN – To prevent vortex formation – To hold the slag and dirt back SPRUE – Should be tapered – Eliminates the problem of air aspiration
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DESIGN OF RUNNER AND INGATES
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SPRUE BASE WELL – Reduce momentum – Reduce mould erosion – A general guide line RUNNER: – Located in parting plane – Connects sprue and in-gates – Extended further after it encounters the in-gate GATING SYSTEM continued…
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IN-GATE: – Openings for metal to enter mould cavity – TOP GATE Metal falls from top Favourable temperature gradient But causes mould erosion – BOTTOM GATE Does not cause any erosion Very unfavourable temperature gradient – PARTING GATE Derives the best of the above Widely used GATING SYSTEM continued…
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RISER: – A reservoir of molten metal – Supplies molten metal to avoid void formation – Should have sufficient volume to compensate shrinkage – Top Riser – Blind risers GATING SYSTEM continued…
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SOLIDIFICATION OF METALS
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