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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PUBLIC - 5058-CO900H PowerFlex ® 527 AC Drives Overview Component Drives Business.

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Presentation on theme: "Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PUBLIC - 5058-CO900H PowerFlex ® 527 AC Drives Overview Component Drives Business."— Presentation transcript:

1 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PUBLIC - 5058-CO900H PowerFlex ® 527 AC Drives Overview Component Drives Business 15 Sept, 2015

2 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC COMPACT EASY TO USE INNOVATIVE DESIGN 2 PowerFlex 520-Series AC Drives The Next Generation of Powerful Performance. Flexible Control. PowerFlex 523 PowerFlex 525 LEARN MORE ABOUT... PowerFlex 527

3 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Compact Market Product Positioning Three Product Lines 3 Performance / Functionality Value PowerFlex 523 Ideal for standalone machines that require cost-effective motor control. Ease of installation with HIM, Application programming groups and Software Tools PowerFlex 523 Ideal for standalone machines that require cost-effective motor control. Ease of installation with HIM, Application programming groups and Software Tools PowerFlex 520 Series The Next Generation of Powerful Performance. Flexible Control. PowerFlex 525 Ideal for networked machines and simple system integration, offering standard features including built-in EtherNet/IP™ and safety. PowerFlex 525 Ideal for networked machines and simple system integration, offering standard features including built-in EtherNet/IP™ and safety. PowerFlex 527 Designed to be used with an Allen-Bradley Logix Programmable Automation Controller (PAC). Ideal for machines that can benefit from the same drive configuration experience for both servo and AC drives, the PowerFlex 527 drive features a built-in dual port for EtherNet/IP and safety over the network. PowerFlex 527 Designed to be used with an Allen-Bradley Logix Programmable Automation Controller (PAC). Ideal for machines that can benefit from the same drive configuration experience for both servo and AC drives, the PowerFlex 527 drive features a built-in dual port for EtherNet/IP and safety over the network. Connected Components Mid-Range Offering

4 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC 4  First compact PowerFlex drive designed to exclusively use a Logix controller and programmed with Studio 5000 integrated motion instructions  Ideal VFD to complement machines already using Kinetix servo drives  Common Studio 5000 configuration and programming experience saves start up time, and delivers a coordinated and synchronized machine  Built-in dual-port Ethernet  Features Integrated Safety — controller based safety delivered via EtherNet/IP PowerFlex 520-Series AC Drives PowerFlex 527 Overview Power Ratings: 100 - 120V: 0.4...1.1 kW / 0.5...1.5 Hp 200 - 240V: 0.4...15 kW / 0.5...20 Hp 380 - 480V: 0.4...22 kW / 0.5...30 Hp 525 - 600V: 0.4...22 kW / 0.5...30 Hp

5 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives PowerFlex 527 Summary 5  Power Ratings  0.4…22kW (0.5…30HP) at 400-480V  Motor Control Performance  V/Hz, SVC, Closed loop velocity vector control  Positioning  Closed loop feedback allows positioning capability  Communications  Embedded dual port EtherNet/IP  Embedded Safety  Built-in Hardwired Safe Torque-Off SIL3/PLe, Cat 3  Built-in Network Safe Torque-Off SIL3/PLe, Cat 3  Input / Output  4 DI (4 programmable), 2 DO, 2 AI, 1AO, 2 Relay (1 form A, 1 form B)  Energy Saving  CIP Energy - Energy sensing capability  Other Features  Studio 5000 exclusively – Drive is programmed via embedded motion instructions  Global Standard  UL, cUL, CE, C-Tick, RoHS, GOST-R, KCC, REACH, Marine (Lloyds), ATEX, TUV, Semi-F47, ACS 156 Offers Premier Integration Experience with Logix Controller, Servo Drive and AC Drive

6 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives Common Attributes 6 Ideal for standalone and simple-to-standard machine builders and simple system integration  Modular Design  Removable control module helps speed installation  One control module supports entire power range  No size penalty when adding option cards  Ease of Programming  Studio 5000™ Logix Designer: AOPs & ADC  Connected Component Workbench software ( PowerFlex 523 and 525 only )  Dedicated application parameter groups ( PowerFlex 523 and 525 only )  MainsFree™ programming  Flexible Installation  Requires only 50mm (1.96 in) space for top and bottom  Horizontal mounting  Zero Stacking up to 45 o C (113 o F)  Din rail mounting for frames A, B and C and high ambient temperature up to 70 o C (158 o F)  Energy Saving  Reduce energy costs with Economizer control mode  CIP Energy - Energy sensing capability (PowerFlex 527 only)  Global Voltages  100V, 200V, 400V, 600V  Multiple EMC filtering options  Embedded EMC filtering at 1ph 200V & 3ph 400V class  Optional external EMC filtering for longer cable length  Robustness  Allow -15% / +10% input voltage  Conformal Coating to 3C2 specification (Chemical Gases only)

7 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC HIM Multi-lingual LCD display with QuickView scrolling text Terminal Blocks Removable terminal blocks ease installation Safety – SIL3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque-Off for hardwired safety Communications Embedded dual port EtherNet/IP Control & Programming Configure, control, and monitor PowerFlex drives in a single control platform PowerFlex 520-Series AC Drives PowerFlex 527

8 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives 8 Innovative Design  Modular design helps reduce installation and configuration time  Compact footprint  No penalty for adding option cards  Small mounting clearances at the top and bottom of drive  High ambient temperature operation up to 70°C (158°F)  Flexible installation with both vertical and horizontal and side- by-side installation  PowerFlex 525 has built in: single port for EtherNet/IP and Safe Torque-off  PowerFlex 527 has built in: dual port for EtherNet/IP, hardwire Safe Torque-off and Network safety

9 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Compact Market Product Positioning Three Product Lines 9 Performance / Functionality Value PowerFlex 523 30HP Standard USB connectivity Comms: Embedded DSI Comm Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus Motor Control options: V/Hz, SVC, Economizer SVC AppView & CustomView Application Configuration CCW Programming Software PowerFlex 523 30HP Standard USB connectivity Comms: Embedded DSI Comm Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus Motor Control options: V/Hz, SVC, Economizer SVC AppView & CustomView Application Configuration CCW Programming Software PowerFlex 520 Series: Common Attributes Innovative DesignSimplified Configuration Modularity design Common Power Module Smallest clearance requirement Zero-stack Extreme ambient temperatures Simplified programming QuickView HIM Seamless integration into Logix with add-on-profiles for Studio 5000 PowerFlex 525 30HP Standard USB connectivity Comms: Embedded DSI + Single port Ethernet/IP Comms Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus Safety: Embedded Safe Torque Off SIL2/PLd Motor Control options: V/Hz, SVC, Economizer SVC, Closed Loop Velocity Vector, PM* Incremental Encoder Option AppView & CustomView Application Configuration CCW Programming Software PowerFlex 525 30HP Standard USB connectivity Comms: Embedded DSI + Single port Ethernet/IP Comms Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus Safety: Embedded Safe Torque Off SIL2/PLd Motor Control options: V/Hz, SVC, Economizer SVC, Closed Loop Velocity Vector, PM* Incremental Encoder Option AppView & CustomView Application Configuration CCW Programming Software PowerFlex 527 Integrated Motion 30HP Communication: Embedded Dual Port Ethernet/IP Safety: Embedded Safe Torque Off SIL3/Ple for both hardwired and Integrated Network Safety Motor control Option: V/Hz, SVC, Closed Loop Velocity Vector, PM* Incremental Encoder Option Removable terminal blocks Programmed via embedded motion instructions PowerFlex 527 Integrated Motion 30HP Communication: Embedded Dual Port Ethernet/IP Safety: Embedded Safe Torque Off SIL3/Ple for both hardwired and Integrated Network Safety Motor control Option: V/Hz, SVC, Closed Loop Velocity Vector, PM* Incremental Encoder Option Removable terminal blocks Programmed via embedded motion instructions Connected Components Mid-Range Offering * Future Firmware Release

10 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 527 AC Drives Integrated Motion Offering 10

11 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Gantry Application 11 GuardLogix Controller PowerFlex® 527 Kinetix® 5500 Kinetix® 5500 Kinetix® 5500 PowerFlex® 527 PowerFlex® 527 controls induction motors on in-feed and out-feed conveyors Kinetix® 5500 used for precision control of conveyors where product is transferred or inserted Integrated Motion and CIP Sync provide common instruction set and coordinated motion for all drives in system Kinetix® 5500 Kinetix® 5500 Kinetix® 5500 used for precise control of linear axes for product transfer

12 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives EtherNet/IP™ Topologies 12 Linear Star Ring Rockwell Automation supports rings at the device level (DLR)

13 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives Automatic Device Configuration (ADC)  ADC allows a user to configure their Logix system to automatically download a drive’s configuration  Ideal for drive replacement  ADC is a version 20 and above feature  Also compliments:  Stratix 6000 & 8000 and 5700 switches  Automatically assigns IP Address  Firmware Supervisor  Flashes the drive and peripherals Download button Add-On Profile (AOP) of desired drive in RSLogix 5000

14 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives Automatic Device Configuration (ADC) Example EtherNet/IP 2:00 AM Stratix 6000 / 8000 / 5700 IP Address Flash Configuration Helps save the user time and money by reducing downtime * Dual port EtherNet/IP supports DLR topology

15 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 527 Common Integrated Motion Experience 15 Kinetix 5500 PowerFlex 527 Common Tabs for Configuration, Common Information in Each Tab

16 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 527 Common Integrated Safety Experience 16 Kinetix 5500 PowerFlex 527 For “Like Functions” (e.g. Safety) the CIP Motion Interface is Identical

17 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Motion instruction set Broad range of functionality from single axis drive control to complex coordinated drive control Supported in Ladder, ST, and SFC Examples: MDS – Motion Drive Start –Enable drive and ramp to speed MAPC – Motion Axis Position Cam –Slave drive to master axis via defined profile –Static and dynamic profile definition, graphical CAM editor, import for Motion Analyzer –Many options including lock position, registration, phase correction, clutching –CAM from 1 drive to 100’s of drives Logix - CIP Motion Instruction Based Programming 17

18 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives 18 Safety  Safe Torque-off can help increase safety and machine uptime  PowerFlex 525 AC drives: Built-in hardwired safety  Certified to SIL2 / PLd  Requires the use of any external safety relay to meet ISO 13849-1  PowerFlex 527 AC drives: Choice of safety options  Built-in Hardwired Safe Torque-off SIL3/PLe, Cat 3  Built-in Network Safe Torque-off SIL3/PLe, Cat 3  Help protect your personnel and assets with standard built-in Safe Torque-off  Helps with faster start ups and reduces wear on motor assets  Reduce wiring and installation space with built in safety or integrated safety-- safety over the network

19 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC 19 Network PowerFlex 527 SIL3 / PLe (Network) Hardwired PowerFlex 525 SIL2 / PLd PowerFlex 527 SIL3 / PLe External PowerFlex 523 PowerFlex 520-Series AC Drives Safety Solutions Safety solutions to meet your needs

20 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Integrated Safety on EtherNet/IP 20 Integrated Safety Enhances Machine Performance and Flexibility

21 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PUBLIC - 5058-CO900H www.rockwellautomation.com Click to Add Closing, Arial 30 pts


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