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C100 summary of performance degradation - VTA to Cryomodule Ari Deibert Palczewski SRF Scientist July 5, 2016
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Acknowledgements JLab staff Mike Drury – most of the slides Kurt Macha Rongli Geng Andrew B. Burrill – now @ SLAC John Mammosser – now @ SNS I did not perform any data analysis or create any plots used in this talk
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Outline Measurement Hardware FE Onset – Definitions Overall Statistics Known assembly issues VTA (cavity test) to CMTF (module test)
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Cavity Each cryomodule contains a string of eight 7-cell low-loss SRF 1497 MHz cavities Each Cavity undergoes an rigorous qualification process 160 µ M BCP 600 C Bake 24 hours – Hydrogen removal- Eliminates Q 0 disease 30 µ M Electropolish – Reduce Q 0 Slope Multiple High Pressure Rinses 120 C Bake for 24 hours Vertical Test at 2.07 K Cavity String assembled in a “Class 1000-100” Clean room Cavities must deliver an Average Maximum Operating gradient of 19.2 MV/m with average Q 0 of 7.2E9 at 2.07 K 96% exceeded requirement
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Measurement Hardware Vertical Test Area (VTA) –Single Ion Chamber installed inside Dewar lid (~ 7 feet above cavity and ~2 feet off axis) CANBERRA AM-IP100 Cryomodule Test Facility –Octirad – 8 channels of GM tubes In use in CMTF until C100-5 tests –Decarad – 10 channels of GM tubes In use during Commissioning tests (tunnel) beginning with C100-1 In use in CMTF starting with C100-6 Comparisons made between two systems during C100-7 tests – this was a final verification test.
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GM Tube Locations Top Center WG2 WG3 WG6 WG4/5 WG7 WG8 WG1 BL Sup BL Ret BL Sup BL Ret WG tubes and Top Center = Radial BL Supply and Return = BL Top Center WG3/4/5 WG4/5/6WG7/8 WG1/2 DecaRad OctiRad
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OctiRad / DecaRad Comparison Cavity C100-7-2 on 06/01/12 Similar behavior for other cavities Compared beamline tube positions and top center tube position Relatively good agreement up to about 100 mR/hr Octirad tubes saturate at much lower dose rates Onset Gradients derived from octirad data tends to be higher by ~1 MV/m
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DecaRad Calibration Two tubes co-located with ion chamber on Test Cave Wall – ion chamber in VTS identical to this one.
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FE Onset Definition CMTF Decarad Channels have noise floor at just above or below 1 mR/hr Onset defined as the gradient at which slope intercepts 1mR/hr line
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FE Onset Definition VTA VTA Noise floor ≤ 1E-2 mR/hr VTA Onset = 1 st Gradient ≥ 1E-2 mR/hr For comparisons in this presentation – using the CMTF definition
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VTA Onsets Using the CMTF definition results in higher average onset gradient for VTA data x2 cavities that do not have FE onsets by definition
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VTA and CMTF Onsets 1 mR/hr definition Average Onset drops by 6 MV/m from VTA to CMTF Number of Cavities with no Field Emission drops by more than half
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R.L. Geng, 2016 CEBAF StayTreat, June 28-30, 2016 Many leaks detected in the C100 strings. o 80 Serpentine seals, 7 leaks o 56 BL radial wedge seals, 0 leaks o 20 BL cavity to valve seals, 1 leak o 204 HOM/ FP seals, 1 repaired with using a higher torque 7 (out of 10) Cryomodules had leaks. o Serpentine seal leak sizes ranged from 3e-9 TL/s to 4e-7 TL/s o The one beam line leak at the VAT valve was 4e-6 TL/s Cavity String Assembly Slide 13
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known possible issues – VTA to module “Slow pumpdown” of string was in general ~ 8X higher (initial flow rate) than vertical cavity testing and ~20X higher than ILC R&D rate. Most string assemblies were performed in old cleanroom which was spec’d to class 1000, unlike VTA assembly which had secondary class 100/10 tents within cleanroom for final assembly. Worst module c100-4 was not fully disassembled and re-hpr’ed when a cavity needed to be swapped mid string assembly (no nitrogen purge @ JLab during string assembly)
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backup Questions? Mini-workshop on beam-line field-emitter particulates in CEBAF SRF linacs Located in link below has other information about topic as well https://www.jlab.org/indico/conferenceDisplay.py?confId=139 https://www.jlab.org/indico/conferenceDisplay.py?confId=139
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C100-3 Evolution Two Cavities in this module have little or no measurable FE after two years after install Gains from He Processing tend to be small in comparison with early performance
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C100-4 Evolution During String Assembly – original cavity at position 3 was swapped out First Acceptance Test showed low FE onset gradients – between 6 MV/m and 11 MV/m Also several cavities with very low quench gradients Helium Processing used to recover gradient After processing –Onset gradients between 9 MV/m and 16 MV/m
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R.L. Geng, 2016 CEBAF StayTreat, June 28-30, 2016 Ion chamber used in VTA and CMTF: CANBERRA AM-IP100. Detector Sensitivities 0.4 μ R/Pulse. Detector Range: 100 μ R/h - 100 R/h. Energy Range 50 keV to 3 MeV. (data retrieved specification sheet published on vendor website) Geiger-Muller (GM) tubes used with OctiRad DAQ: Thermo Scientific HP- 270. Gamma Sensitivity: ~1200 cpm/mR/h (137Cs). Detector range: from back ground to 100 mR/h for non dead time corrected instruments or up to 3 R/h for those equipped with dead time correction capability. Energy Range: 20 keV to 1 MeV. (data retrieved specification sheet published on vendor website) GM tubes used with DecaRad DAQ: LND, INC 714 Gamma Detector. Gamma Sensitivity: 90 cpm/mR/h (60Co). Detector Range: 2 mR/h - 500 R/h (60Co). Energy Range: 40 keV to 500 keV. (Information provided by Omar Garza of Engineering Division, JLAB. Range data retrieved from information provided by Bill Lehnert of LND, Inc.) Slide 18
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