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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PUBLIC - 5058-CO900H PowerFlex ® 525 AC Drives Overview Component Drives Business.

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Presentation on theme: "Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PUBLIC - 5058-CO900H PowerFlex ® 525 AC Drives Overview Component Drives Business."— Presentation transcript:

1 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PUBLIC - 5058-CO900H PowerFlex ® 525 AC Drives Overview Component Drives Business 5 May, 2016

2 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives 2  The next generation of Allen-Bradley PowerFlex compact drives  Provides ultimate flexibility for stand alone to integrated applications  Features are unmatched in the market place today with a wide range of motor control and many standard features  Installation flexibility and simplified configuration  Designed to help customers  save money  maximize system performance  reduce time to design  deliver machines  Power range: 0.4…22 kW / (0.5…30 HP)  Voltage range from 100 to 600V

3 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Compact Market Product Positioning Three Product Lines 3 Performance / Functionality Value PowerFlex 523 Ideal for standalone machines that require cost-effective motor control. Ease of installation with HIM, Application programming groups and Software Tools PowerFlex 523 Ideal for standalone machines that require cost-effective motor control. Ease of installation with HIM, Application programming groups and Software Tools PowerFlex 520-Series The Next Generation of Powerful Performance. Flexible Control. PowerFlex 525 Ideal for networked machines and simple system integration, offering standard features including built-in EtherNet/IP™ and safety. PowerFlex 525 Ideal for networked machines and simple system integration, offering standard features including built-in EtherNet/IP™ and safety. PowerFlex 527 Designed to be used with an Allen-Bradley Logix Programmable Automation Controller (PAC). Ideal for machines that can benefit from the same drive configuration experience for both servo and AC drives, the PowerFlex 527 drive features a built-in dual port for EtherNet/IP and safety over the network. PowerFlex 527 Designed to be used with an Allen-Bradley Logix Programmable Automation Controller (PAC). Ideal for machines that can benefit from the same drive configuration experience for both servo and AC drives, the PowerFlex 527 drive features a built-in dual port for EtherNet/IP and safety over the network. Connected Components Mid-Range Offering

4 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC Compact Market Product Positioning Three Product Lines 4 Performance / Functionality Value PowerFlex 523 30 Hp Standard USB connectivity Comms: Embedded DSI Comm Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus Motor Control options: V/Hz, SVC, Economizer SVC AppView & CustomView Application Configuration CCW Programming Software PowerFlex 523 30 Hp Standard USB connectivity Comms: Embedded DSI Comm Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus Motor Control options: V/Hz, SVC, Economizer SVC AppView & CustomView Application Configuration CCW Programming Software PowerFlex 520-Series: Common Attributes Innovative DesignSimplified Configuration Modularity design Common Power Module Smallest clearance requirement Zero-stack Extreme ambient temperatures Simplified programming QuickView HIM Seamless integration into Logix with add-on profiles for Studio 5000 PowerFlex 525 30 Hp Standard USB connectivity Comms: Embedded DSI + Single port EtherNet/IP Comms Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus Safety: Embedded Safe Torque Off SIL2/PLd Motor Control options: V/Hz, SVC, Economizer SVC, Closed Loop Velocity Vector, Permanent Magnet Incremental Encoder Option AppView & CustomView Application Configuration CCW Programming Software PowerFlex 525 30 Hp Standard USB connectivity Comms: Embedded DSI + Single port EtherNet/IP Comms Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus Safety: Embedded Safe Torque Off SIL2/PLd Motor Control options: V/Hz, SVC, Economizer SVC, Closed Loop Velocity Vector, Permanent Magnet Incremental Encoder Option AppView & CustomView Application Configuration CCW Programming Software PowerFlex 527 Integrated Motion 30 Hp Communication: Embedded Dual Port EtherNet/IP Safety: Embedded Safe Torque Off SIL3/Ple for both hardwired and Integrated Network Safety Motor control Option: V/Hz, SVC, Closed Loop Velocity Vector, PM* Incremental Encoder Option Removable terminal blocks Programmed via embedded motion instructions PowerFlex 527 Integrated Motion 30 Hp Communication: Embedded Dual Port EtherNet/IP Safety: Embedded Safe Torque Off SIL3/Ple for both hardwired and Integrated Network Safety Motor control Option: V/Hz, SVC, Closed Loop Velocity Vector, PM* Incremental Encoder Option Removable terminal blocks Programmed via embedded motion instructions Connected Components Mid-Range Offering * Future Firmware Release

5 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC 5  Power, control, flexibility and features for a wide range of applications  Ideal for standalone machines and simple system integration  Unique modular design  Seamless integration into Logix control architectures  Built-in port for EtherNet/IP and Safe Torque- off standard  Easy to use configuration tools  Flexible motor control and installation options Power Ratings: 100 - 120V: 0.4...1.1 kW / 0.5...1.5 Hp 200 - 240V: 0.4...15 kW / 0.5...20 Hp 380 - 480V: 0.4...22 kW / 0.5...30 Hp 525 - 600V: 0.4...22 kW / 0.5...30 Hp PowerFlex 520-Series AC Drives PowerFlex 525 Overview

6 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives PowerFlex 525 Summary 6  Power Ratings  0.4…22 kW (0.5…30 Hp) at 400-480V  Motor Control Performance  V/Hz, SVC, Economizer SVC, PM  Closed loop velocity vector control  Permanent magnet motor control  Positioning  Closed loop feedback allows positioning capability  Communications  Embedded DSI and single port EtherNet/IP  Optional dual port card for EtherNet/IP supporting ring topology and DLR functionality  Optional cards for DeviceNet, Profibus  Embedded Safety  Safe Torque-Off SIL2/PLd  Input / Output  7DI (6 programmable), 2AI, 2DO, 1AO, 2RO (1 Form A & 1 Form B)  Other Features  7th IGBT braking, 2PID, Common DC Bus, ½ Line Voltage operation  Fiber features: Traverse and P-Jump, PointStop™ position control  Multi-drive connectivity  Data links: 8 (4 in, 4 out)  Global Standard  UL, cUL. CE, C-Tick, RoHS, GOST-R, KCC, REACH, Marine (Lloyds), ATEX, TUV, Semi-F47, ACS 156 Ideal for machines needing more control options and system integration

7 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives Common Attributes 7 Ideal for standalone and simple-to-standard machine builders and simple system integration  Modular Design  Removable control module helps speed installation  One control module supports entire power range  No size penalty when adding option cards  Ease of Programming  Studio 5000™ Logix Designer: AOPs & ADC  Connected Component Workbench software ( PowerFlex 523 and 525 only )  Dedicated application parameter groups ( PowerFlex 523 and 525 only )  MainsFree™ programming  Flexible Installation  Requires only 50mm (1.96 in) space for top and bottom  Horizontal mounting  Zero Stacking up to 45 o C (113 o F)  Din rail mounting for frames A, B and C and high ambient temperature up to 70 o C (158 o F)  Energy Saving  Reduce energy costs with Economizer control mode  CIP Energy - Energy sensing capability (PowerFlex 527 only)  Global Voltages  100V, 200V, 400V, 600V  Multiple EMC filtering options  Embedded EMC filtering at 1ph 200V & 3ph 400V class  Optional external EMC filtering for longer cable length  Robustness  Allow -15% / +10% input voltage  Conformal Coating to 3C2 specification (Chemical Gases only)

8 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC 8 PowerFlex 520-Series AC Drives PowerFlex 525 Volts per hertz, sensorless vector control, closed loop velocity vector control sensorless vector control with Economizer and permanent magnet motor control to meet a wide range of applications.

9 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 525 AC Drive Permanent Magnet Motor Control 9  Permanent magnet motor control helps improve energy efficiency and reduce related costs  Higher power density provided by permanent magnet motors often results in a motor size reduction while maintaining the same output torque  Support for both interior mount and surface mount permanent magnet motors  iPM supports both open and closed loop control  sPM supports open loop control only  Available with firmware version 5 or higher — no new hardware will be required. Firmware can be downloaded from Product Compatibility and Download CenterProduct Compatibility and Download Center

10 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives 10 Innovative Design  Modular design helps reduce installation and configuration time  Compact footprint  No penalty for adding option cards  Small mounting clearances at the top and bottom of drive  High ambient temperature operation up to 70°C (158°F)  Flexible installation with both vertical and horizontal and side- by-side installation  PowerFlex 525 has built in: single port for EtherNet/IP and Safe Torque-off  PowerFlex 527 has built-in: dual port for EtherNet/IP, hardwired Safe Torque-off and Network safety

11 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives 11 Installation and Configuration  Install the power module while you configure your drive in parallel  Same control module supports entire power range helping reduce customer spare part inventory  MainsFree™ configuration for PowerFlex 523 and 525 transfers files between the computer and control module with onboard data transfer tool  Uses standard USB connection for upload, download & flash (PowerFlex 523 and 525 only)  Configuration streamline and easy to use with multiple ways to configure:  HIM  Connected Components Workbench software (PowerFlex 523 and 525 only)  Studio 5000 Logix Designer

12 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives Installation and Configuration  USB connection is for upload/download of configuration file (PowerFlex 523 and 525 only)  Functions as a data transfer port only:  Upload  Download  Flash  No online programming via USB  Configuration file created in Connected Components Workbench software  Software does not need to reside on PC to download a file  The USB configuration is similar to synchronizing a smart device with a computer 12

13 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives 13 Simplified Programming  Dynamic Human Interface Module (HIM)  LCD  QuickView™ Scrolling Text  Multiple Languages  Connected Components Workbench™ Software (PowerFlex 523 and 525 only)  Free software  Application Programming Groups: AppView™ & CustomView™ configuration  Studio 5000 Logix Designer™ Application  Premier Integration  Automatic Device Configuration (ADC)  Integrated motion instructions (PowerFlex 527only) PF523PF525PF527

14 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 523 & 525 AC Drives Application Specific Parameter Groups 14 AppView™ Configuration  Helps speed up drive configuration for common applications  Application parameters grouped together provide faster visibility to drive settings  AppView has a total of 8 groups (7 for PF523) including: conveyors, fans, mixers and pumps  Available using Connected Components Workbench software or the human interface module (HIM) Customization options for OEMs & an enhanced programming experience CustomView™ Configuration  Configuration tool allows you to create and save custom parameter groups  Add or remove parameters from an AppView group or create your own  Up to 100 parameters  CustomView programming is available using Connected Components Workbench or HIM

15 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives 15 Communications  PowerFlex 523 AC drives  Standard Serial (DSI) port  Optional dual port EtherNet/IP card  Additional network options  PowerFlex 525 AC drives  Standard Serial (DSI) port  Built-in EtherNet/IP single port  Optional dual port EtherNet/IP card  Additional network options  PowerFlex 527 AC drives  Built-in EtherNet/IP dual port  Dual port EtherNet/IP supports DLR topology Adding option cards to the PowerFlex 520-Series does not affect the foot print of the drive Device Level Ring topology helps increase system resiliency in the case of the loss of one network connection. Communication is rerouted to help continue operations

16 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives EtherNet/IP™ Topologies 16 Linear Star Ring Rockwell Automation supports rings at the device level (DLR)

17 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives Automatic Device Configuration (ADC)  ADC allows a user to configure their Logix system to automatically download a drive’s configuration  Ideal for drive replacement  ADC is a version 20 and above feature  Also complements:  Stratix 6000 & 8000 and 5700 switches  Automatically assigns IP Address  Firmware Supervisor  Flashes the drive and peripherals Download button Add-On Profile (AOP) of desired drive in Studio 5000

18 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives Automatic Device Configuration (ADC) Example EtherNet/IP 2:00 AM Stratix 6000 / 8000 / 5700 IP Address Flash Configuration Helps save the user time and money by reducing downtime * Dual port EtherNet/IP supports DLR topology

19 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PowerFlex 520-Series AC Drives 19 Safety  Safe Torque-off can help increase safety and machine uptime  PowerFlex 525 AC drives: Built-in hardwired safety  Certified to SIL2 / PLd  Requires the use of any external safety relay to meet ISO 13849-1  PowerFlex 527 AC drives: Choice of safety options  Built-in Hardwired Safe Torque-off SIL3/PLe, Cat 3  Built-in Network Safe Torque-off SIL3/PLe, Cat 3  Help protect your personnel and assets with standard built-in Safe Torque-off  Helps with faster start ups and reduces wear on motor assets  Reduce wiring and installation space with built in safety or integrated safety-- safety over the network

20 Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PUBLIC - 5058-CO900H www.rockwellautomation.com PowerFlex ® 525 AC Drives


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