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Rack Refrigeration Systems ©2015 Master-Bilt Products, an unincorporated division of Standex International Corporation. All rights reserved.

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Presentation on theme: "Rack Refrigeration Systems ©2015 Master-Bilt Products, an unincorporated division of Standex International Corporation. All rights reserved."— Presentation transcript:

1 Rack Refrigeration Systems ©2015 Master-Bilt Products, an unincorporated division of Standex International Corporation. All rights reserved.

2 Multi-Condensing Unit System

3 Multiple single condensing units in one enclosure Each compressor has its own condenser coil or shared coil circuit Shared condenser fans One electrical enclosure with single point connection Three to sixteen units common

4 Multi-Condensing Unit System

5 Multi-Condensing Unit Interior

6 Interior Pitch Pocket

7 Electrical Panel

8 System Selection Criteria Multi-Compressor System Projects requiring four or more condensing units Centralized rooftop footprint and dunnage beneficial Redundant condenser fans desirable Reduced electrical labor and materials cost (high wage areas)

9 Parallel Rack System

10 Parallel Rack Design Goal A parallel rack attempts at any moment of operation to match as closely as possible the amount of electricity being consumed to the amount of work (BTU load) being presented.

11 Parallel Rack System

12 Two or more compressors Compressors share one refrigerant circuit Can be MT, LT, or both Multiple circuits of liquid and suction lines for fixtures Computerized controller Remote condenser Scroll or Semi-Hermetic compressors (Digital, Fixed) Parallel Rack System

13 Parallel Rack Top View

14 Standard Parallel Rack Front

15 Parallel Rack Oil System

16 Multi-Circuit Piping Designs Suction Headers (MT, LT, Split) Single Liquid Header Hot Gas Defrost Header (option) Header System at Rack Header System Remote Near Fixtures Loop Piping System

17 Header System Schematic

18 Parallel Rack and Condenser

19 Parallel Rack Electrical Panel

20 System Selection Criteria Parallel Rack PS System Multiple walk-ins and remote fixtures, large kitchen, commissary, casino Reduced electrical operating cost Redundant compressors protection Available heat reclaim Rack controller manages all refrigeration operating functions Full temperature alarming using E2 Controller

21 Parallel Rack PS System Remote monitoring of all functions Recording and graphing of all temperatures MT and LT operating from one rack Minimum total load MT,LT 40,000btuh Can provide effective heat reclaim for pre-heating domestic water System Selection Criteria

22 Glycol Chiller Parallel Rack Heat Exchanger added to chill glycol/water mix Electric Expansion Valve controls refrigerant to provide energy saving of "Full Floating Discharge Pressure" Circulating pumps, fluid reservoir, air separator added ABS plastic or copper supply and return connection provided

23 Plate-To-Plate Heat Exchanger

24 Balancing Valve

25 Fluid Solenoid

26 Secondary Fluid Control

27 System Selection Criteria Glycol Chiller Rack Greatly reduced refrigerant charge Glycol/water mixture direct refrigerant for all medium temperature equipment (18 deg.) Same fluid used to supply condensers on low temperature condensing units that are direct expansion refrigeration Operation of "water cooled" ice machines and pre-chilling city water for optimum production

28 Glycol Chiller Rack Will accommodate long line runs from rack to fixtures, high elevation for tall buildings All MT fixtures short coincidental defrost System Selection Criteria

29 Hybrid Rack Direct Expansion and Glycol

30 Questions?


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