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… TM Copyright © 2016 Spray Engineering Devices Limited.

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Presentation on theme: "… TM Copyright © 2016 Spray Engineering Devices Limited."— Presentation transcript:

1 … TM Copyright © 2016 Spray Engineering Devices Limited

2 … TM Copyright © 2016 Spray Engineering Devices Limited

3 Copyright © Spray Engineering Devices Limited Dedicated for Sustainable Environment Development to Unlock Perpetual Food and Energy Resources. MISSION STATEMENT

4 … TM INSIGHT  Incepted as Spray Engineering Devices in 1992  Incorporated as Spray Engineering Devices Limited in 2004  In-house R & D unit status granted by GOI in 2007  Confirmation by IREDA to finance Energy Efficient Equipment manufactured by us in 2011  Indian company with Global Outlook  Head Office at Mohali, Punjab, India  Three Modern Manufacturing Units at BADDI, HP, India  One R & D unit of capacity 500 TPD with complete facilities at Bidar, Karnataka, India

5 … TM “CORE” STRENGTH We Offer : -  Innovative Technological Solutions for Sugar/Process Industries with specialization in Evaporation, Crystallization, Cooling & Condensing System  Leading position in Energy Consumption of Sugar/Process industries  Detailed Process Design and Engineering  Modern Designed, Engineered Equipment  Project Management Consultancy for Green as well as Brown Field Sugar & Allied Projects  Complete Plant Automation  EPC Solutions for Turnkey Highly Energy Efficient Cane Sugar Processing Plant Qualified Technical Professionals : 268

6 … TM ORGANISATIONAL STRUCTURE

7 … TM HEAD OFFICE Spray Engineering Devices Limited SPRAY HOUSE, C-82, Industrial Area, Phase - VII, Mohali – 160055, Punjab, India. OUR PRESENCE WE ARE AT MOHALI - CHANDIGARH

8 … TM UNIT – I Address: Plot No. - 76. HPSIDC Industrial Area, Baddi - 173205, Dist. Solan, H.P., INDIA. UNIT – II Address: Plot No. - 245-246, HPSIDC Industrial Area, Baddi - 173205, Dist. Solan, H.P., INDIA. UNIT – III Address: Plot No. - 395-399, HPSIDC Industrial Area, Baddi - 173205, Dist. Solan, H.P., INDIA. OUR MANUFACTURING UNITS BADDI

9 … TM R & D UNIT, BIDAR Address: Survey No.: 268, M. No. 9-28, Village – Rajeshwar Taluk Basavkalyan, Bidar – 585331, Karnataka, India. R & D UNIT BIDAR

10 … TM

11 … TUBULAR FALLING FILM EVAPORATOR  Highest Heat Transfer Coefficient and lowest pressure and temperature losses.  Innovative cascade type distributor design.  Easy Process control with fully automatic system.  Configurations available with Heating Surface Areas ranging upto 10,000 m 2.  Hinge assembly for easy maintenance.  Highest Heat Transfer Coefficient and lowest pressure and temperature losses.  Innovative cascade type distributor design.  Easy Process control with fully automatic system.  Configurations available with Heating Surface Areas ranging upto 10,000 m 2.  Hinge assembly for easy maintenance.

12 … TM TUBULAR FALLING FILM EVAPORATOR

13 … TM PLATE TYPE FALLING FILM EVAPORATOR  Higher Heat Transfer Rate.  Plate technology for lower retention time.  Lower inversion and colour formation.  Lower recirculation and foot print.  Standard Configurations available with Heating Surface Area: 500 m 2, 1000 m 2, 1500 m 2, 2000 m 2, 2500 m 2, 3000 m 2, 3500 m 2, 4000 m 2, 6000 m 2, 10000 m 2.  Higher Heat Transfer Rate.  Plate technology for lower retention time.  Lower inversion and colour formation.  Lower recirculation and foot print.  Standard Configurations available with Heating Surface Area: 500 m 2, 1000 m 2, 1500 m 2, 2000 m 2, 2500 m 2, 3000 m 2, 3500 m 2, 4000 m 2, 6000 m 2, 10000 m 2.

14 … TM PLATE TYPE FALLING FILM EVAPORATOR

15 … TM SPRAY ELECTRICAL DEHYDRATOR  Mechanical Vapour Recompression with Turbo Impeller Technology.  Evaporation without external heat source.  Operation at low ∆T.  Suitable for handling wide variety of fluids.  Mechanical Vapour Recompression with Turbo Impeller Technology.  Evaporation without external heat source.  Operation at low ∆T.  Suitable for handling wide variety of fluids.

16 … TM SPRAY ELECTRICAL DEHYDRATOR

17 … TM VERTICAL CONTINUOUS VACUUM PAN (SCP®)  Continuous crystallization suitable for all types of Massecuite with highest performance and crystal quality.  Lowest heating steam temperature (70- 90 0 C).  Highest quality circulation with improved calandria design and mechanical circulators.  Fully automatic supersaturation and viscosity control.  Continuous crystallization suitable for all types of Massecuite with highest performance and crystal quality.  Lowest heating steam temperature (70- 90 0 C).  Highest quality circulation with improved calandria design and mechanical circulators.  Fully automatic supersaturation and viscosity control.

18 … TM VERTICAL CONTINUOUS VACUUM PAN (SCP®)

19 … TM MECHANICAL CIRCULATOR  Highest circulation rates.  Both Top & Bottom Mounting Installation flexibility.  Variable speed circulation compatible with crystallization rate trend.  Uniform circulation for improved heat transfer rate.  Planetary Gear Box for compactness and energy efficient operation.  Fully Automatic for optimum process control.  Highest circulation rates.  Both Top & Bottom Mounting Installation flexibility.  Variable speed circulation compatible with crystallization rate trend.  Uniform circulation for improved heat transfer rate.  Planetary Gear Box for compactness and energy efficient operation.  Fully Automatic for optimum process control.

20 … TM MECHANICAL CIRCULATOR

21 … TM LOW TEMPERATURE EVAPORATOR MODULE (LTEM TM )  Plate technology to use waste heat for juice concentration.  Modular Compact Design: Multiple effect within single unit.  Plate technology to use waste heat for juice concentration.  Modular Compact Design: Multiple effect within single unit.

22 … TM  Solution for all Mill Sizes  Drive combinations - AC - VFD with planetary drive  Complete DCS / PLC based automation  Solution for all Mill Sizes  Drive combinations - AC - VFD with planetary drive  Complete DCS / PLC based automation MILL ELECTRIFICATION & AUTOMATION

23 … TM MILL ELECTRIFICATION & AUTOMATION

24 … TM CONDENSATE FLASH CIGAR ®  Centralized condensate removal and flashing system without individual pumps of bodies, pans & heaters.

25 … TM CONDENSATE FLASH CIGAR ®

26 … TM DIRECT CONTACT HEATER  Closest approach operation with higher turn down ratio.  Rugged design for effective interaction of incoming stream.  Consistent performance without cleaning throughout the season.  Closest approach operation with higher turn down ratio.  Rugged design for effective interaction of incoming stream.  Consistent performance without cleaning throughout the season.

27 … TM DIRECT CONTACT HEATER

28 … TM COOLING & CONDENSING SYSTEMS  Extremely fast vacuum generation with lower power.  Fully automatic condensing system with very high efficiency.  Extremely fast vacuum generation with lower power.  Fully automatic condensing system with very high efficiency.

29 … TM COOLING & CONDENSING SYSTEMS

30 … TM MOLASSES CONDITIONER  Effective online system for complete dissolution of crystal in molasses without use of steam.

31 … TM MOLASSES CONDITIONER

32 … TM SUGAR MELTER  Efficient sugar melting under vacuum.  Horizontal stirring, uni- directional flow without short circuiting and dead pockets.  Efficient sugar melting under vacuum.  Horizontal stirring, uni- directional flow without short circuiting and dead pockets.

33 … TM SUGAR MELTER

34 … TM MAJOR PROJECTS (EXECUTED / UNDER EXECUTION)

35 … TM INTERNATIONAL PROJECTS AL - KHALEEJ SUGAR CO. LLC., DUBAI LARGEST PLATE TYPE EVAPORATOR HEATING SURFACE AREA 34,000 M 2

36 … TM VERTICAL CONTINUOUS VACUUM PAN (SCP ® ) PFEIFER & LANGEN POLSKA, S.A., POLAND

37 … TM PT D.U.S. SUGAR REFINERY, CILACAP, INDONESIA ENERGY SAVING EQUIPMENT

38 … TM COOLING AND CONDENSING SYSTEM LOUISIANA SUGAR REFINERY, USA

39 … TM SUGAR ALLIED INDUSTRIES LTD., UGANDA COOLING & CONDENSING SYSTEM

40 … TM COLONY SUGAR MILLS LTD., PAKISTAN LTEM TM AND EVAPORATIVE CONDENSER

41 … TM DOMESTIC PROJECTS JAY MAHESH SUGAR INDUSTRIES LTD., MAHARASHTRA TURNKEY PROJECT

42 … TM VENKATESH KRUPA SUGAR MILLS LTD., MAHARASHTRA TURNKEY PROJECT

43 … TM HEMRUS TECHNOLOGIES LIMITED, KARNATAKA BOILING HOUSE

44 … TM DHANALAKSHMI SRINIVASAN SUGARS LTD., TAMILNADU BOILING HOUSE

45 … TM SHIRAGUPPI SUGAR WORKS LTD., KARNATAKA TURNKEY PROJECT

46 … TM THE UGAR SUGAR WORKS LTD., KARNATAKA VERTICAL CONTINUOUS VACUUM PAN (SCP ® )

47 … TM VITHHAL REFINED SUGARS LTD., MAHARASHTRA COMPLETE BOILING HOUSE: READY FOR COMMISSIONING

48 … TM VITHHAL REFINED SUGARS LTD., MAHARASHTRA COMPLETE BOILING HOUSE: READY FOR COMMISSIONING

49 … TM Patents granted in India, USA, Australia, Japan, China, Russia, Europe, Cuba, Pakistan, Ukraine, South Africa, Thailand, Vietnam etc. INTELLECTUAL ASSETS (GRANTED/REGISTERED) 28 Innovation Patents 7 Trade Marks 10 Copyrights 33 Design Patents

50 … TM Innovation Patents have been filed in Brazil, India, USA, Europe, Pakistan, Thailand, Vietnam etc. INTELLECTUAL ASSETS (PENDING REGISTRATION) 35 Innovation Patents 14 Trade Marks 2 Copyrights 5 Design Patents

51 … TM SAF, Air Liquide, FranceCNC Plasma Cutting Machines 1 Roundo, Sweden CNC Bending Machines 2 KEMPPI, Panasonic Seamer, TIG, MIG, MMA 3 Drilling / Turning/ Beveling / Milling Indian Make 4 MANUFACTURING INSIGHT

52 … TM 00 EPC INSIGHT

53 … TM Process StandardsAccredition Validation Policies QUALITY SYMBOL

54 … TM Third Party Inspection (TPI) facility BVIS (Bureau Veritas Inspection Services) SGS (Société Générale de Surveillance) TUV (Technischer Überwachungs-Verein) QUALITY SYMBOL Quality Management System Environmental Management System

55 … TM International – 117 Clientele Domestic – 400 Clientele DOMESTIC / INTERNATIONAL CLIENTELE

56 … TM Copyright © 2016 Spray Engineering Devices Limited www.sprayengineering.com For more information about our services and technologies, please visit www.sprayengineering.com. SED reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this presentation, are provided for your information only and should not be relied upon unless confirmed in writing. BRANCH OFFICE: PUNE Spray Engineering Devices Limited Office No. 303, 3 rd Floor, Vishal Enclave, Shivarkar Road, Wanowrie, Pune – 141040, INDIA. Phone: +91 20 41256678, Fax: +91 172 3029774 E-mail: info@sprayengineering.com MANUFACTURING UNITS: BADDI Spray Engineering Devices Limited UNIT I : PLOT NO.: 76 UNIT I I: PLOT NO.: 245-246 UNIT III : PLOT NO.: 395-399 HPSIDC Industrial Area, Baddi - 173205, Dist. Solan, H.P., INDIA. Phone: +91 1795 308235, Fax: +91 1795 308257 E-mail: info@sprayengineering.com REGISTERED OFFICE: CHANDIGARH Spray Engineering Devices Limited Plot No. 25, Industrial Area, Phase - II Chandigarh - 160002, INDIA. Phone: +91 172 3029703 Fax: +91 172 3029774 E-mail: info@sprayengineering.com HEAD OFFICE: MOHALI Spray Engineering Devices Limited SPRAY HOUSE, C-82, Industrial Area, Phase- 7 Mohali - Punjab – 160055, INDIA. Phone: +91 172 3029703 Fax: +91 172 3029774 E-mail: info@sprayengineering.com

57 … TM Copyright © 2016 Spray Engineering Devices Limited THANK YOU


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