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CONNECTOR MANUFACTURING STOP ONE SHOP CONNECTOR MANUFACTURING The Composidie Family of Companies Offers a FULL Compliment of Connector Manufacturing.

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Presentation on theme: "CONNECTOR MANUFACTURING STOP ONE SHOP CONNECTOR MANUFACTURING The Composidie Family of Companies Offers a FULL Compliment of Connector Manufacturing."— Presentation transcript:

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2 CONNECTOR MANUFACTURING STOP ONE SHOP

3 CONNECTOR MANUFACTURING The Composidie Family of Companies Offers a FULL Compliment of Connector Manufacturing Services.  Engineering Design & Support  Tool Manufacturing & Service  Reel-to-Reel Stamping & Forming  Reel-to-Reel Photo Etching  Reel-to-Reel Plating

4 CONNECTOR MANUFACTURING Engineering Design & Support  EQUIPMENT: > 37 CAD Workstations  EXPERIENCE: > High-Speed, Progressive Stamping Tools > High-Speed, Progressive Forming Tools > Etch Masks > Plate Masks > Cut (Singulation) Tools > Assembly Tools  SOFTWARE:> Visionael, Auto CAD, Windows NT  CAPACITY: > 5 - 10 Tools per Month

5 CONNECTOR MANUFACTURING Tool Manufacturing & Service  Manufacturing and Replacement Component Production in Several Pennsylvania Facilities.  State-of-the-Art Materials & Components > Carbide > Ceramics > Tool Steel  Accuracy & Tolerancing Capabilities > Precision Accuracy up to +/-.00001”  Equipment > 135 Surface Grinders > 29 Wire EDM Machines > 10 Jig Grinders (4 CNC) > 6 Conventional EDM Machines > 5 Visual Contour Grinders > 3 CNC EDM Sinkers > 1 Extrude Hone Die Polishing Machine

6 CONNECTOR MANUFACTURING Reel-to-Reel Stamping & Forming  Stamping & Forming Capacity at 4 Locations in Pennsylvania.  Capabilities: > High Speed Production (Up to 1,600 Hits/Min.) > Stamp using Progressive, Compound, and Bandolier Tools. > Journeyman Tool & Die Makers, on-site, perform maintenance and ensure minimal down time. > In-Line Quality Assurance to Empower Operators for Total Product Quality. > Offer a variety of Post Stamping Packaging Solutions.

7 CONNECTOR MANUFACTURING Reel-to-Reel Stamping & Forming (Continued)  Equipment: > 74 High Speed Stamping Presses 50 Straight Side Presses: 1 80” Double Bed Press 5 90 Ton Presses 14 60 Ton Presses 15 30 Ton Presses 9 22 Ton Presses 2 18 Ton Presses 4 Mini-Bruderer Presses 24 Gap Frame Presses

8 CONNECTOR MANUFACTURING Reel-to-Reel Etching (Chemical Stamping)  High Speed, Reel-to-Reel  Non-Contact Glass Mask  Dry-Film type Photoresist  Materials.005” to.025” Cu  Leadframe & Connector Products  Major Benefit in Prototyping Designs due to Inexpensive Tooling Costs and Shorter Lead Times.

9 CONNECTOR MANUFACTURING Reel-to-Reel Connector Plating  Plating Capabilities > PLATING TYPES: Ag, Au, Ni, Pd Sn, Pb, SnPb (Alloys), Cu, NiP, Ni/Pd/Au > PLATING CONFIGURATIONS: Overall, Controlled Depth Spot or Stripe Ring Plate > SUBSTRATE CAPABILITY 0.005 to 0.050 Thickness Flat or Formed Stock Cu or Cu Alloy Alloy 42 Stainless Steel

10 CONNECTOR MANUFACTURING  High Speed, Reel-to-Reel Equipment > 4 Step & Repeat Lines with 11 Strands. > 2 Continuous, High Speed, Selective Lines (Up to 60 ft./min.) > Additional Capacity Planned for January 2001. Reel-to-Reel Connector Plating (Continued)

11 CONNECTOR MANUFACTURING Quality Assurance Capabilities  Commitment to Total Quality Management  Connector Production ISO 9000 Certified  Connector Production QS 9000 Compliant > FMEA, Statistical Process Control, PPAP, & Part Warrant  Product Teams Driving Continuous Improvements  Continuous focus and feedback on Quality, Yields, and Corrective Action (8D)

12 CONNECTOR MANUFACTURING Key Customers by Market  Automotive > AMP/ Tyco Electronics, Hitachi, Borg-Warner, Motorola, Corning, & Key Plastics.  Electronic > AMP / Tyco Electronics, Lucent Technologies, Molex, 3M, Thomas & Betts, & FCI / Berg.  Semiconductor > Conexant Systems, Motorola, ON Semiconductor, Texas Instruments, ASE Korea, & IPAC.  Telecommunications > Motorola, Lucent Technologies, AMP / Tyco Electronics, & PCD / Wells Electronics.

13 CONNECTOR MANUFACTURING The Composidie Family of Companies  Tooling > COMPOSIDIE – Apollo, PA., Riverview, PA. > TOOLEX – Leechburg, PA. > EDM SERVICES – Greensburg, PA. > LEADING TECHNOLOGIES – Leechburg, PA > CTE – York, PA.  Stamping / Forming > COMPOSIDIE – Apollo, PA. > CTE – York, PA. > LEADING TECHNOLOGIES – Leechburg, PA.  Etching & Plating > LEADING TECHNOLOGIES – Leechburg, PA

14 CONNECTOR MANUFACTURING Composidie HeadquartersToolex Composidie Connector Stamping Apollo, PA.Leechburg, PA Apollo, PA Composidie Leadframe StampingLeading Technologies EDM Services Apollo, PA.Leechburg, PA Greensburg, PA

15 Please Contact Us For A Competitive Quote Composidie, Inc. 101 Route 380W Apollo, PA 15613-9658 United States of America Phone: (724) 727-4650 Fax: (724) 727-3788 e-mail: tgraff@composidie.com


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