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PRESENTATION. İstanbul - Bursa : 3 hours Profile 260 employees 30.000 square meter 85% under roof Tier one supplier for automotive sector. Experience.

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Presentation on theme: "PRESENTATION. İstanbul - Bursa : 3 hours Profile 260 employees 30.000 square meter 85% under roof Tier one supplier for automotive sector. Experience."— Presentation transcript:

1 PRESENTATION

2 İstanbul - Bursa : 3 hours

3 Profile 260 employees 30.000 square meter 85% under roof Tier one supplier for automotive sector. Experience in rubber &automotive over 30 years ELATEK ELAstomer TEKnolojileri

4 Profile QUALITY Quality Certifications; ISO TS 16949:2009 ISO 14001 EN ISO 9001:2008 FORD Q1 G-MMOG VW - Quality Audit acc. to VDA 6.1 Technical Audit

5 Profile SALES FIGURES IN 2015

6 Profile SALES FIGURES IN 2015

7 Profile TECHNICAL RUBBER PARTS FOR AUTOMOTIVE INDUSTRY Radiator hoses Heater hoses Air Hoses Turbo System Hoses Fuel Hoses Washer hoses Door, Window and Trunk Seals Rubber Seals Engine Mounts Air Ducts Inlet & Discharge Hoses

8 Profile CUSTOMERS

9 PRODUCTION FACILITIES COMPOUNDING Compounding Production Hose Production Blowmoulding Production Thermoforming Pipe Production Profile Production Injection Parts Production

10 Profile COMPOUNDING 140 lt Farrel Banbury Low cycle time Uniform material mix through high dispersion and distribution mixing actions due to high cooling capacity Batch-to-batch consistency Uniform viscosity throughout batch EPDM AEM, HT-AEM ACM, HT-ACM ECO NBR, HNBR, NBR/PVC CSM / CM NR CR

11 Profile Farrel banbury intermachining Automatic receipe loading Remote control and monitoring Mistake proof improvements for weighting Small chemicals microdosing system Barcode labeling for tracebility and mistake proof approach COMPOUNDING

12 Profile HOSE PRODUCTION - Extrusion 5 extruders; 2 synchronized extrusion lines + 1 single layer extrusion Line 1: Reinforced hoses Ø 6 - 30 mm Unreinforced hoses Ø 4 - 45 mm Line 2: Reinforced hoses Ø 6 - 70 mm Unreinforced hoses Ø 4 - 150 mm Line 3: Unreinforced hoses Ø 4 - 150 mm

13 Profile 4 extruders with fully synchronous equipments Inner layer extrusion Knitting Cover layer extrusion Cutting Synchronous equipped Diameter is checked by laser gage 100 % Continuous batch marking for tracibility HOSE PRODUCTION - Extrusion

14 Profile Harry Lucas knitting machine Materials: Meta-aramide, Para- aramide Knitting Design: Plain Stitch, Lock Stitch HOSE PRODUCTION - Extrusion

15 Profile HOSE PRODUCTION – Cold Room Application Cold room application for conditioning of uncured hoses before curing (Minimum 24 hours below 25˚C)

16 Profile HOSE PRODUCTION – Vulcanization

17 Profile HOSE PRODUCTION – Vulcanization Perox curing with autoclaves Oxygen vacuuming with totally computerized system End cap technology 8 autoclaves

18 Profile BLOW MOULDING PRODUCTION Kautex 3D Suction Blow Moulding Cold Side; CR hoses + Plastic pipes Plastic Welding 4 different plastic welding machine in the production plant special to the hose types.

19 Profile PLASTIC PIPE PRODUCTION Plastic Pipe Forming Process Cold Side; SCR PIPE + HOSES Plastic Welding In this process the parts are being welded together with the ultrasonic welding

20 Profile PROFILE PRODUCTION – Hot Air Tunnel Four zone temperature controlled Vacuum equipped extruder Hot Air Tunnel

21 Profile PROFILE PRODUCTION - Welding Welding machines for stopper and gaskets

22 Profile INJECTION PARTS PRODUCTION

23 AIR DUCT DESIGN CRITERIA For clean air intake; Objective: High temperature performance Material: NBR or NBR/PVC Oil and air aging resistance Cleanliness High temperature vacuum resistance

24 DEVELOPMENT FACILITIES Cooperation Partners and R&D studies Compound Development Product Development Laboratory Studies Tool Shop Prototyping

25 PRODUCT DEVELOPMENT Geometrical Design of Rubber Hoses CFD Analysis Process Design Production Simulation High flow region Low flow rate

26 LABORATORY FACILITIES Internal/External Material Testing Performance Testing Outsource Lab. Testing Facilities TGATUBITAK-MAM DSCTUBITAK-MAM WEATHEROMETERTUBITAK-MAM ZINC CONTENTSGS PYROLYTIC GC-MSDIK ECD acc.DSM metodLANXESS (acc. Brabolyser method at ELATEK)

27  Glass fibered aluminum corrugated (High temp: up to 250 C)  Kraft liner aluminum corrugated (Temp: up to 200 C)  Poliolefine self contracting (Heat resistance)  Braided PA sleeves (Abrasion resistance)  Braided self contracting (Heat & abrasion resistance ) Profile MAIN COMPONENT SUPPLIERS  Preopened  Clipped / Unclipped  Spacesaver  Standard  SOK  Prefixed or glued on hose  Radial  Worm drive  Pressring  QC; VDA type  QC; Special design for specific application IPE

28 Profile MAIN RAW MATERIAL SUPPLIERS EPDM AEM, HT-AEM ACM

29 Profile LABORATORY FACILITIES / Internal – Material Testing Ozone Testing by Hampden Ageing in air by Binder Tensile Testing Machine by Zwick Rheometer MDR 2000 by Alfa Technologies Reinforcement Aramid Tensile Strength Detection Hardness Mesurement Test Plate Press Stereo Microscope Other Tests: Compression set detection, ash content detection, melting point detection. Material Test samples sliced by Fortuna slicing machine Ageing of hose sample in antifreeeze, oil, fuel Mooney Viscosimeter

30 Profile LABORATORY FACILITIES – Performance Testing Endurance Testing for; Radiator & Heater Hoses Turbocharger & Intercooler Hoses Burst Pressure Detection & Volumetric Expansion Test Cold Flexibility Test Vacuum Test Leakage Test Detection of Residues

31 Profile TOOL PRODUCTION TOOL SHOP EQUIPMENTS CNC Milling Machine (Deckel Maho) x 1 CNC Milling Machine (Jhonford) x 1 CNC Lathe (Deckel Maho) x 1 Milling Machine x 2 Universal Lathe x 3 Surface Grinding Machine Electro Errosion Machine x 1 Drilling Machine x 1 Horizantal Saw x 1 Vertical Saw x 1 Welding Machine TIG Welding Machine MIG-MAG 3D Measurement

32 Profile TOOL PRODUCTION Mandrel design & production Unigraphics & Proengineer CAD CAM Simulation In house tool manufacturing In house gauge manufacturing CMM verification of gauges

33 Profile ELATEK RUBBER COMPANY Yeni Yalova Yolu 12. Km. 16369 BURSA/TURKEY Tel : +90 (224) 261 12 30 Fax: +90 (224) 261 13 00 E-mail : elatek@elatek.com.tr web : www.elatek.com.tr THANKS FOR YOUR ATTENTION


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