1. Welding Safety
Test

2. 1. Safety Fill in both blanks…
1. Most accidents in the shop are due to _____ acts by _______.

3. 2. Safety Fill in the blanks…
2. Before working with any machines, equipment, or power tools in the shop, you must __________ _______ ______________.

4. 3. Safety Fill in the blanks…
3. You are not permitted to work on any ________ or __________ at any time if the instructor is not present.

5. 4. Safety Fill in the blanks….
4. When there is the slightest accident, injury, or illness in the shop you should first tell _______ __________.

6. 5. Safety Fill in the blanks…
5. Whenever you find broken tools, an usafe shop condition, or a machine in need of repair, you should _____ _______ the condition to your instructor.

7. 6. Safety Fill in the blanks…
6.  Before using any power machinery, be sure to get your instructor's __________.

8. 7. Safety Fill in the blank….
7.  California law requires that “___ protective devices (approved safety goggles or a face shield) must be worn while _______, using power equipment or servicing machinery.

9. 8. Safety True or False…
8.  Since loose clothing, ties, dangling jewelry and long hair could get caught in moving parts or machines you should wear properly fitting clothes and tuck in all loose ends including hair before working on a project.

10. 9. Safety True or False…
9.  To protect your feet from falling objects, spilled acid, or objects on the floor of the shop you should wear solid shoes with full tops, preferably with rubber soles and heals.

11. 10. Safety Fill in the blank…
10.  When lifting _____ objects, keep your back and head as ________ as possible, and use your ____ muscles.

12. 11. Safety True or False
11.  Lifting heavy objects and carrying long item should be done by more than one person.

13. 12. Safety True or False
12.  If a fire begins in the shop, you should know where the fire extinguishers are and how to use them; always report first to the instructor and follow his directions.

14. 13. Safety True or False
13.   Materials or fluids that are or combustible should be used near sparks or flames.

15. 14. Safety Fill in the blanks….
14. Liquids or grease spilled on the floor should be ________ up to prevent _____, falls, and fires.

16. 15. Safety Fill in the blanks….
15. Put all ____, especially those rags used to clean up flammable materials, into covered metal _________.

17. 16. Safety Fill in the blanks….
16. When using tools make sure that they are have the right _____, size, and “recommended workload” to prevent breakage, or personal ______ of any kind.

18. 17. Safety Fill in the blanks….
17. Never use chisels, hammers, punches, or any tools with __________ heads.

19. 18. Safety Fill in the blanks….
18. Good safety practices are giving tools to people handle first, and wiping off handles or grease so they aren’t ________.

20. 19. Safety True or False
19. Carry sharp-edged tools in your pocket or with the point towards yourself because you will probably be fine.

21. 20. Safety Fill in the blanks….
20. After making sure that the ____ you are using is the right size you should make sure that the handle is tight ______ to prevent injury.

22. 21. Safety Fill in the blanks….
21. Floors and aisles should be kept clear of stock, materials, scraps, tools, equipment, hoses and cords to prevent ________.

23. 22. Safety True or False
22. The large shop doors should be kept closed when engines are running.

24. 23. Safety Fill in the blanks….
23. To prevent ______ to eyes or ear drums from flying particles, an air hose should _____ be used to clean dust from your clothing or pointed toward yourself or others.

25. 24. Safety Fill in the blanks….
24. In case of any emergency when operating power machinery, always be ready to first ______ the ________ off.

26. 25. Safety Fill in the blanks….
25. Before leaving a power machine, be sure that the power is ____, and all parts have _________ moving.

27. 26. Safety Fill in the blanks….
26. The power must be off when you are oiling, cleaning, or adjusting any power equipment to prevent catching your ______ or ________ in moving parts.

28. 27. Safety Fill in the blanks….
27. Before you start a power machine, be sure that you get your instructor's instructions and _________, always make sure the guards and _______ devices are in place and adjustments are tightly locked.

29. 28. Safety Fill in the blanks….
28. Extension cords should be __________ for worn ______________.

30. 29. Safety Fill in the blanks….
29. When using _________ __________, be sure your hands and feet are dry because wet hands and feet invite shocks.

31. 30. Safety Fill in the blanks….
30. When working on or near any machine or tool which produces chips, particles, or ________ __________, you must wear all proper safety equipment.

32. 31. Safety Fill in the blanks….
31. Ear protection should be _______ in any situation that is loud enough to damage your ______.

33. 32. Safety Fill in the blanks….
32. Valve protection caps are designed to protect _____ from _________.

34. 33. Safety Fill in the blanks….
33. Even when cylinders are ______, never use them _____________.

35. 34. Safety Fill in the blanks….
34. To keep cylinders from being knocked ______ while in use, secure them with a _______ or tie down.

36. 35. Safety Fill in the blanks….
35. Never allow cylinders to come into contact with _______ ______ or electricity.

37. 36. Safety Fill in the blanks….
36. Keep ________ __________ from inadequate ventilation.

38. 37. Safety Fill in the blanks….
37. Closing the cylinder valves after use prevents _____ and _____ hazards.

39. 38. Safety Fill in the blanks….
38. Compressed air should never be confused with ________.

40. 39. Safety Fill in the blanks….
39. Acetylene should never be allowed to saturate any part of the clothing as it could ________ it.

41. 40. Safety Fill in the blanks….
40. Before you open a cylinder valve, you should release, or back off the ______ by adjusting the screw on the regulators.

42. 41. Safety Fill in the blanks….
41. Never attempt to repair _________ or acetylene _________ valves.

43. 42. Safety Fill in the blanks….
42. Rough treatment to an acetylene cylinder could ______ the _____.

44. 43. Safety Fill in the blanks….
43. Detect gas leaks with ______ water.

45. 44. Safety Fill in the blanks….
44. An acetylene valve should never be opened near other welding or cutting work, or near ______ , _______ or any other possible source of fire ignition.

46. 45. Safety Fill in the blanks….
45. If the cylinder valves are opened __________, the pressure regulator might be damaged.

47. 46. Safety Fill in the blanks….
46. What should be attached to cylinder tanks in order to obtain a safe, constant working ____________ - "A Regulator."

48. 47. Safety Fill in the blanks….
47. In order that the acetylene can be _______ off _________ in case of emergency, what must be left on the valve? "T-Wrench or handle"

49. 48. Safety Fill in the blanks….
48. Do not attempt to use one cylinder to ______ or ____ another cylinder.

50. 49. Safety Fill in the blanks….
49. Heavy metal falling on the hose could cause a _____ of ________.

51. 50. Safety Fill in the blanks….
50. Oil or grease in the presence of oxygen under pressure may cause the __________ to burn.

52. 51. Safety Fill in the blanks….
51. The hose fittings must be ____ from _____ before you attach the gauges and torch.

53. 52. Safety Fill in the blanks….
52. The maximum number of turns to open an acetylene valve is ____.

54. 53. Safety Fill in the blanks….
53. A ____ _____ thread is encountered when hooking up a Acetylene hose.

55. 54. Safety Fill in the blanks….
54. Cotton in the ears or a cap pulled down over the head will protect you from burns in _____ from ______.

56. 55. Safety Fill in the blanks….
55. Acetylene welding goggles are worn because they protect the eyes from ______ and _______.

57. 56. Safety Fill in the blanks….
56. Acetylene _____ should never exceed 15# psi in the hose.

58. 57. Safety Fill in the blanks….
57. Lenses worn for Oxy-Acetylene ________, ________ and brazing are not as strong as arc welding lenses.

59. 58. Safety Fill in the blanks….
58. If a backfire occurs in the torch you should immediatley turn off the _________.

60. 59. Safety Fill in the blanks….
59. Hot metal should be marked with a large_____for hot if left in the booth or set down.

61. 60. Safety Fill in the blanks….
60. It is important to commit to observe the above precautions and , if ever in doubt about any operation, that I will obtain the necessary ______________ from my _____________.

62. The End