1. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl SINUMERIK 802D Solution line SINUMERIK 802D sl

2. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl The SINUMERIK 802 system environment 802D Solution line Up to 4 axes + 1 spindle, or 3 axes +2 spindles 1 channel, 1 mode group Up to 3 axes + 1 spindle, 1 channel, 1 mode group 802S/C Base line Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits

3. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Example for a Turning application (TTL encoder) CNC Keyboard Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits X Z 1FK7 Feed Motors 802D sl PCU MCP SINAMICS I/O Modules 1PH7 Spindle Sp TTL Encoder SMC 30 DRIVE CLiQ PROFIBUS Power cable Signal cable

4. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Example for a Milling application CNC Keyboard Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits X Y Z 1FK7 Feed Motors 1PH7 Spindle Sp DRIVE CLiQ PROFIBUS Power cable Signal cable 802D sl PCU MCP SINAMICS I/O Modules

5. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Example for a Turning application (with MCPA) CNC Keyboard Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits X Z 1FK7 Feed Motors 802D sl PCU with MCPA board MCP SINAMICS I/O Modules Sp TTL Encoder Analog Drive DC or Induction motor SMC 30 DRIVE CLiQ PROFIBUS Power cable Signal cable

6. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Example for a Milling application (MCPA) CNC Keyboard Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits X Z 1FK7 Feed Motors Sp TTL Encoder DC or Induction motor Y Analog Drive SMC 30 DRIVE CLiQ PROFIBUS Power cable Signal cable 802D sl PCU with MCPA board MCP SINAMICS I/O Modules

7. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl SINUMERIK 802D sl - a solution for all Simple and space saving design Economic wiring Easy and fast start-up Easy PLC programming with display on board Single source supply and support Innovative system design Easy to operate Additional business potential by reaching new markets Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

8. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl The PCU is the heart of the system 802D sl PCU = Panel Control Unit of the SINUMERIK 802D solution line The hardware of the SINUMERIK 802D sl is just the operator panel one unit for NC, PLC, HMI, Drive controller and communication functions no customer’s assembly Therefore the SINUMERIK 802D sl offers optimized performance / product fit high quality and reliability easy start-up Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits

9. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl High quality and reliability TFT display Maintenance friendly no harddisk no batteries no fan long life panel backlights 24V DC power supply with wide input tolerances +20% / -15% Front protection IP65 panel control unit keyboards Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits

10. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Rear view of panel control unit (PCU) Extremely low depth for mounting All typical NC interfaces on board Ethernet RS 232C keyboard PROFIBUS Drive-CLIQ Handwheel NC-IOs (under preparation) Additional option slot for MCPA-module for connecting of ± 10V and MCP 802D sl (under preparation) Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

11. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl PLC I/O module PP 72/48 72 digital inputs (24V) 48 digital outputs (24V, 0.25A) 50pin standard connectors for inputs and outputs Up to 3 boards possible (216 I / 144 O) Communication via PROFIBUS Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

12. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Easy start-up Pre-configured system Standard PC is sufficient toolbox on CD-ROM Start-up data can be stored / retrieved on a standard “CF-card” easy data back-up fast series start-up Execution from external part programs Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Example

13. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Technical data CNC Technologies: turning and milling / drilling Up to 4 axes + 1 spindle or 3 axes + 1 spindle + 1 auxiliary Spindle with TRANSMIT / TRACYL as standard function Max. 4 axes simultaneous interpolation Up to 64 tools (128 for version pro), with “tool life monitoring” as std. 1 MB (10 MB for version pro) part program memory (>128 MB with CF card or other on the market available storage size >1 GB) CF card drive built-in in the front (complete backup, storage and execution of part programs possible from CF card) G-code of SIEMENS plus ISO dialect mode (G291) Rotary axis Polar coordinate programming Look ahead, 50 blocks (plus) 100 blocks (pro) Rigid tapping Frame concept (rot, trans, scale, mirror) Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits

14. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Automatic tool life monitoring For each tool a maximum cutting time and/or quantity of workpieces can be monitored now as standard function for plus/pro When the pre-warning limit is reached a PLC alarm is generated When the setpoint limit is reached the tool will be blocked for next use Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits

15. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Easy handling of programs by copy/paste Display of actual status on CF-card and internal memory store Easy identification of variable programs One windows for convenient comparison Easy copy and paste function of programs The complete program storage project can be viewed at the control Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits

16. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Technical data HMI 10.4” TFT flat color screen as standard 2 x 8 softkeys, 6 hotkeys for user areas G-Code programming with graphical cycle and blue-print programming (contour program) support Quick and easy setting-up functions Pocket calculator, stop watch, part counter, spindle load meter Graphical program simulation with clear distinction between rapid and feed movements Onboard help system Onboard ladder display Oscilloscope function for recording important diagnostic data 2 languages switcheable online Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits

17. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Comprehensive graphical cycle support The SINUMERIK 802D offers more than 20 cycles for Turning, Milling and Drilling as standard Example of a milling cycle: Milling pattern for slots Example of a turning cycle: Grooving Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits

18. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Contour section programming Significant programming assistance in case of missing geometrical data in your part drawing Typical contour sections to select from E.g. contour section of circle / circle / circle with known start point, end point and radii but unknown location of center point of enclosed circle Much faster than pure G-Code programming Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits

19. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Technical data PLC S7-200 with ladder-programming Equivalent to CPU 224 Up to 6.000 steps, 0.1µs / step 3072 flags, 40 timers (64 version pro), 32 counters (64 version pro), 64 user alarms Up to 216 inputs, 144 outputs – 3 PP-modules possible Enhanced PLC - NC communication Selection of part programs by PLC signal, with program list Easy program handling between CF-card and controller copy/paste PLC project completely stored in 802D sl Programming tool based on MicroWin, included on Toolbox-on-CD Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits

20. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Quick diagnosis with onboard Ladder display Display of actual variable status Easy identification of variable usage by cross reference list Two windows for convenient comparison of subroutines For safety reasons editing of the PLC project is done on the PC The complete PLC project can be viewed at the control Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits

21. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Basic packages Basic packages are not longer available – why? Control units for the drives is now included in the NC Selection possible between: PCUplus / pro Keyboardhorizontal / vertical MCP802D/ 802D sl + MCPA PPfrom 1 till 3 pc SINAMICSin different components SIZER available To much packages will confuse the customers to find out the right configuration For high quantity customer still packages are possible (>100) Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

22. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl CNC Improved program processing speed Part programs execution from CF card Increased internal memory (version plus/pro) Increased number of look ahead blocks (version pro) Entire drive controller now located on PCU itself One PLC controlled axis (under preparation) HMI Local CF card can be plugged in or out in power on condition Local CF-card for program storage and start-up files RCS802 remote diagnosis/control for servicing (Option) Easy program handling by copy/paste functions Ethernet on board (full functionality under preparation) PLC Faster PLC operating Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits features of SINUMERIK 802D solution line

23. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Simple and space saving design Panel control unit combining HMI, NC, PLC and communication Drive control module is onboard the PCU Common CNC hardware and software for milling and for turning, as well as for feed axes and for spindle with the drives Economic wiring PROFIBUS link between CNC and I/Os DRIVE-CLiQ link to the power sections of the drive system SINAMICS Easy and fast start-up Complete series start-up and data backup with CF card possible Easy PLC programming with display on board Ladder diagram, toolbox with standard programs library PLC program can be now saved in S7 format directly on CF card Single source supply and support CNC, drives, motors, I/Os and cabinet Global customer support network of SIEMENS Benefits relevant for engineering Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits

24. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl Innovative system design Advanced functions including look ahead, feed forward and jerk limit are standard Large and clearly readable color TFT display. With Drive-CLIQ communication wiring on Drives have reduced CF card for start-up and user data (part programs) Easy to operate Tool and workpiece set-up with graphical support Ready for automatic tool probing (tool eye, resp. table probe) Cycles for milling / turning and drilling with input screens Contour section programming and simulation are standard ISO dialect mode possible Additional business potential by reaching new markets Couple of languages for operator screens are standard, 2 languages onboard with fast switchover Global sales & service network of SIEMENS Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Benefits relevant for sales and service

25. Automation and Drives Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup SINUMERIK 802D sl SINAMICS drive Compact assembly (single and double-axis modules) Communication via Drive-CLiQ Information about module is inbuilt “Electronic” name plate for motors Wiring comparatively less as before A variety of encoders connection possible No need for Control modules. Easy start-up with powerful STARTER tool Drive machine data included in series start-up file Commissioning from the NC possible Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup