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Manufacturing Productivity Solutions Management Metrics for Lean Manufacturing Companies Total Productive Maintenance (T.P.M.) Overall Equipment Effectivity.

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Presentation on theme: "Manufacturing Productivity Solutions Management Metrics for Lean Manufacturing Companies Total Productive Maintenance (T.P.M.) Overall Equipment Effectivity."— Presentation transcript:

1 Manufacturing Productivity Solutions Management Metrics for Lean Manufacturing Companies Total Productive Maintenance (T.P.M.) Overall Equipment Effectivity (O.E.E.)

2 What Is Provideam? Provideam is a software application which:  Connects to all types of production equipment  Collects data manually, automatically or semi- automatically  Stores the data in an enterprise-class database  Provides a sophisticated array of customisable OEE, Productivity & Downtime Reports

3 Why Use Provideam? Provideam helps companies to:  Reduce Losses  Increase Productivity  Accelerate Innovation &  Drive Profits. Companies who use Provideam get significantly more from their production equipment !

4 Who Uses Provideam? Leading companies in:  Electronics  Medical Devices  Food and Drinks  General Manufacture have realised high impact results through their use of Provideam ! BEMIS

5 How Does Provideam Work?

6 What are the Key Benefits? Provideam:  Provides instant visibility of OEE, Yield, Downtime etc.  Motivates Production Teams to Exceed Targets  Enables Comparison of Production Parameters – Part, Shift, Machine, Material etc.  Highlights the Effect of Changes in Material, Part, Operation on Machine Performance  Guides Machine Improvements & Investment  Reduces Administration Costs

7 What are the Key Benefits? What are the Key Benefits?

8 How is Provideam Used? Current Status Enables Operators to Track Production in Real-time Real-time Production Visibility Motivates Operators to Exceed Targets

9 How is Provideam Used? Downtime Log Allows Technicians to Analyze Machine Failure Modes

10 How is Provideam Used? Trend Reports Allows Production to be Monitored over any Time Period Planners can Monitor if Targets are being Achieved

11 How is Provideam Used? OEE Loss Reports Spotlight Main Causes of Loss by Level (Drilldown to Level3) Lean Teams Analyze Losses, Implement Improvements and Monitor Results

12 Provideam OEE Module Main Components:  Provideam OEE Live  Provideam OEE Reporting  Provideam OEE Dashboard  Provideam OEE Manual Entry  Provideam OEE Plan Adherence  Provideam OEE Admin

13 Provideam Live Provideam Live is a Powerful Realtime Display Engine It Enables Users to Monitor  The Status of Production Areas, Lines & Machines etc.  Key Performance Indicators  Downtime & Defect Issues as they Occur

14 Provideam Reporting The Provideam Report Wizard Enables Users to;  Create Quickly and Easily, a Comprehensive Array of Customised Reports.  Query by Hour, Day, Week, Month or any Customised Period  Filter By Production Area, Line, Machine, Shift, Operator, Material etc.  Report on all the Popular Key Performance Indicators, KPI’s

15 Provideam Reporting Report Wizard

16 Provideam Reporting Tabular & Graphic Formats

17 Provideam Dashboard The Provideam Dashboard Enables Users to;  Quickly access Shift Data in Real-time  Append Manual Data (eg Lot Name, PartName etc) to Automatically Captured Data  Adjust/Comment on Downtime Data  Reconcile Manual Quality Inspection with Data Captured Automatically  Review Historical Shifts

18 Provideam Dashboard OEE Time Analysis

19 Provideam Dashboard OEE Production Log

20 Provideam Manual Data Entry The Provideam Manual Data Entry Module Enables Users to;  Input Production/Downtime Data Manually for Unconnected Machines  Adjust/Comment on Data  Report on Manual Data side by side Automatic Data

21 Provideam Manual Data Entry

22 Provideam Administration The Provideam Administration Module Enables Users to;  Configure Provideam to Model Users Manufacturing Environment.  Add/Modify Machines, Downtime Codes, Defect Codes etc.  Configure User Security Rights

23 Provideam OEE Administration

24 Provideam Plan Adherence The Provideam Plan Adherence Module enables Users to;  Import Production Plans  Compare Actual Production to Planned Production  Determine when the Current Production Run is likely to be Completed

25 Provideam Plan Adherence

26 Provideam Data Collection Services Provideam Data Collection Services are Highly Efficient Windows Services which;  Connects to All Types of Production Equipment PLC’s Moulding Machines CNC Machines PC Controlled Machines  Collects Data Automatically and Store in Provideam Database * These Services can be installed on Several Servers to Distribute the Communications Processing Load.

27 Recap On Key Benefits Provideam’s Key Benefits:  Collects Data Automatically  Easy to Configure and Use  Real-time Production Visibility  Powerful Reporting Engine  Web Application Leading companies realised high impact results through their use of Provideam ! BEMIS

28 Provideam Contact Details If you would like further information on Provideam please contact Paul Mitchell at: Emailpaul.mitchell@provideam.com Tel + 353 1 4924560 Fax + 353 1 4924322 Or visit our website at: Web www.provideam.com


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