1. HCB 3-Chap 14B: Heat Pumps and Part Load 1 Chapter 14B: HEAT PUMPS AND PART LOAD ANALYSIS Agami Reddy (July 2016) Air-source heat pump systems Operating characteristics of heat pumps: interaction with building heating loads Concepts of supplemental heating, balance point of the heat pump, and excess capacity Factors reducing the efficiency of air source heat pumps Other types of heat pumps: water-source, ground/geothermal AHRI rating standards (steady-state performance) EER and SEER, IPLV rating Part-load performance Part load performance for Unitary equipment: Degradation factor Part load analysis using bin methods- Heat pump example Medium to large chillers: simple polynomial and DOE models

2. HCB 3-Chap 14B: Heat Pumps and Part Load 2 Air-Source Heat Pumps Typically rooftop units (packaged complete or split) Range of unitary HPs: 1.5 – 20 Tons Best suited for mild weathers (South East United States) and where electric price is low compared to gas HP sized to satisfy peak cooling loads Supplemental heating needs backup heating source System can be used either as an A/C or a HP simply by reversing refrigerant flow Fig. 14.15

3. HCB 3-Chap 14B: Heat Pumps and Part Load 3 Air-Source Heat Pumps System can be used either as an A/C or a HP simply by reversing refrigerant flow This is done by a Reversing valve Fig. 14.16

4. HCB 3-Chap 14B: Heat Pumps and Part Load 4 Fig. 14.18 COP of ideal Carnot, Carnot (with heat exchanger penalty), and real heat pumps Fig 14.19 Heating performance curves as a function of ambient temperature for four different nominal heat pump units

5. HCB 3-Chap 14B: Heat Pumps and Part Load 5 Sample manufacturer performance data for a unitary residential split heat pump unit. The tests have been conducted with indoor conditions: 80 o F dry-bulb and 67 o F wet-bulb for cooling, and 70 o F dry-bulb for heating. Table 14.6

6. HCB 3-Chap 14B: Heat Pumps and Part Load 6 Given: K tot = 1110 Btu/(h · °F), T b,summer = 70°F and T b,winter = 60°F, T o,design summer = 105°F, T o,design winter = 20°F Figure: See Figure 14.20.

7. HCB 3-Chap 14B: Heat Pumps and Part Load 7 39,000 Fig. 14.20

8. HCB 3-Chap 14B: Heat Pumps and Part Load 8

9. 9 Frosting: ice build up outside coils: at low T db (20 o F to 40 o F) and high RH (>60%) -Reduces evaporator airflow -Decreases heat transfer -Decreases capacity and COP Factors Reducing Efficiency of Air Source Heat Pumps

10. HCB 3-Chap 14B: Heat Pumps and Part Load 10 Defrosting: - Required to remove frost buildup -Two initiation schemes used: * time/temperature * demand (pressure drop across outdoor coil or temp. diff T out – T ref -Unit operates as A/C for 6-10 min, resistance heat serves as backup to heat air to building - Typically 1- 1.5 h cycles - Large energy penalty (8-15%) Cycling Losses: -Occurs because unit has too much capacity under part load -Some heat pumps require 15 min to reach steady state - COP (cycling) < COP (steady-state) Undercharge Large fraction of units suffer from refrigerant undercharge which reduces performance

11. HCB 3-Chap 14B: Heat Pumps and Part Load 11 Improving Heat Pump Efficiency Multi-Speed / Variable Speed - Reduces backup resistance - Reduces cycling Gas Furnace for Supplemental Heat -Reduces cost (electricity expensive) Better Defrost Cycle - Improves efficiency Different Heat Sources -Water -Ground

12. HCB 3-Chap 14B: Heat Pumps and Part Load 12 Fig. 14.26 Water- source heat pump -Use water instead of air to transfer energy between building and outdoors -Hot weather- cooling tower removes heat from water loop -Cold weather- boiler heats water -Loop allows for simultaneous heating and cooling by individual units (resulting in higher system efficiency and comfort)

13. HCB 3-Chap 14B: Heat Pumps and Part Load 13 Central Closed-Loop Water Source Heat Pump Heat Pump terminal unit System has separate loops for: - conditioning fresh or outdoor air - meeting heating/cooling building loads Note: separate primary ventilation system is not shown

14. HCB 3-Chap 14B: Heat Pumps and Part Load 14 -Increasingly used - Increasingly competitive Figure 14.25 Different ground-source heat pump configurations (downloaded from Geothermal website)

15. HCB 3-Chap 14B: Heat Pumps and Part Load 15 TypeAdvantagesDisadvantages Air source Indoor distribution permits air conditioning and humidity control Defrost required Outdoor air source readily available Low capacity at cold outdoor temperature Simple installation Lower efficiency because of large evaporator ΔT ≈ 30°F Least expensive Indoor air distribution temperature must be high for comfort reasons Established commercial technology Reliability at low temperature is only fair, due to frosting effects Must keep evaporator clear of leaves, dirt, etc. Water source Multiple family and commercial installations as central system Needs water source at useful temperature In commercial installations, good coupling to cooling towers Efficiency penalty due to space heat exchanger ΔT No refrigerant reversal needed; reverse water flow instead TABLE 14.14 ADVANTAGES AND DISADVANTAGES OF AIR AND WATER SOURCE HEAT PUMPS

16. HCB 3-Chap 14B: Heat Pumps and Part Load 16 Window AC Systems Design criteria:

17. HCB 3-Chap 14B: Heat Pumps and Part Load 17 Thru-The-Wall Conditioning Systems -This is a larger air-cooled unit designed to be mounted thru a wall (can provide both heating and cooling) -Complete refrigeration system: DX cooling coil, heating coil (electric, hot water, steam) and an air-handler withpackaged controls PTAC and PTHP (Packaged Terminal Air-Conditioner Heat Pumps) Packaged A/C with side discharge and return

18. HCB 3-Chap 14B: Heat Pumps and Part Load 18 Unitary Split Systems – For residential and small commercial -Both heating and cooling -DX cooling coil -Same ducting used Air-source heat pumps with electric heat can also be used

19. EER and SEER -COP is the scientific measure of performance for VC chillers -Performance Factor (PF) used for heat pumps under heating mode -HVAC industry uses a dimensional performance measure based on Tons and kW. Energy efficiency ratio (EER) is the ratio of cooling capacity (Btu per hour) to the electric input rate (Watts)- conversion factor EER = COP x 3.413 Btu/(W. h). -In 1978, the U.S. Congress mandated the use of SEER (Seasonal EER) index which takes into consideration how certain variables affect the performance of the unit in different climatic zone. -Current minimum federal SEER is 13 though commercial units are available with SEER values as high as 23. -Since the SEER reflects performance in conditions milder than those for peak or rated conditions, SEER generally > EER by 2-3 points. Go to http://www.remodelersadvantage.com/2015-hvac- efficiency-standards/ for upto date infohttp://www.remodelersadvantage.com/2015-hvac- efficiency-standards/ HCB 3-Chap 14B: Heat Pumps and Part Load 19

20. HCB 3-Chap 14B: Heat Pumps and Part Load 20 Air-Conditioning and Refrigeration Institute (ARI) Trade organization representing North American air- conditioning and refrigeration equipment manufacturers – Publishes standards for rating equipment performance – Certifies performance of equipment through independent testing ARI standards related to chilled water systems – 550/590: Standard for Water Chilling Packages Using the Vapor Compression Cycle – 560: Absorption Water chilling and Water Heating Packages

21. HCB 3-Chap 14B: Heat Pumps and Part Load 21 Rating Standards OAT- outdoor air temp.EAT- entering air temp. AHRI- Air-conditioning, Heating and Refrigeration Institute

22. HCB 3-Chap 14B: Heat Pumps and Part Load 22 Integrated Part Load Value (IPLV) Weightings Fraction at each load based on distributions from simulations of typical buildings in 129 US Cities Gives little weight to rated full load performance, heavy weight to part load IPLV typically > rated performance because of condensing temperature relief

23. HCB 3-Chap 14B: Heat Pumps and Part Load 23 IPLV Calculation COP or EER IPLV = 0.01 x A + 0.42 x B +0.45 x C +0.12 x D – A, B, C, D are COP or EER at 100%, 75%, 50%, 25% load, respectively Note: This metric should not be used for multiple chiller installations

24. HCB 3-Chap 14B: Heat Pumps and Part Load 24 Unitary equipment: - Degradation factor method Medium chillers: - Simplified regression model - DOE model Seasonal and /or annual energy estimation: - Bin method - Modified bin method Part-Load Performance

25. Degradation Factor Method HCB 3-Chap 14B: Heat Pumps and Part Load 25 Part Load Ratio: Part Load Factor: Compressor power Simplified relationship assumed C d values: 0.15 – 0.25 Fig. 14.21

26. Example 14.7 HCB 3-Chap 14B: Heat Pumps and Part Load 26 500500 500

27. HCB 3-Chap 14B: Heat Pumps and Part Load 27 Recap - Bin Methods – Simplified Multiple Measure – Basic Bin Method Gets its name from the way the weather data are put together Weather data are broken into temperature "bins" Each "bin" has the cumulative number of hours it has been at a given temperature range over the whole year Conventional bins are 5 °F – 35 – 39 °F – 40 – 44 °F – 45 – 59 °F…

28. HCB 3-Chap 14B: Heat Pumps and Part Load 28

29. Seasonal HP Performance Using The Bin Method HCB 3-Chap 14B: Heat Pumps and Part Load 29 Example 14.8: Seasonal HP Performance

30. Solution Process HCB 3-Chap 14B: Heat Pumps and Part Load 30

31. HCB 3-Chap 14B: Heat Pumps and Part Load 31 Example 14.8: Residential Heat Pump Using Bin Method HP balance point Manufac. supplied data

32. HCB 3-Chap 14B: Heat Pumps and Part Load 32

33. 33 Contd. TOTAL641598.3675.843.522.5666.1 HCB 3-Chap 14B: Heat Pumps and Part Load

34. 34 Figure 14.22 Heat pump energy use by the bin method, Example 14.8. The numbers at each bin temperature indicate the number of hours of occurrence in each bin.

35. HCB 3-Chap 14B: Heat Pumps and Part Load 35 Simple Black-Box Performance Models for Medium to Large Chillers

36. HCB 3-Chap 14B: Heat Pumps and Part Load 36 DOE 2 Chiller Model For accurate building energy simulation models, the DOE model approach is used We start from the performance map covering the full range of operating conditions. (a) It is mandatory to acquire the cooling capacity and power draw under rated conditions: Then several polynomial correlations are developed from manufacturer data.

37. HCB 3-Chap 14B: Heat Pumps and Part Load 37 DOE 2 Chiller Model Based on 15 model parameters- 20-30 data points necessary for regression It consists of several sub-models involving: b) Model for capacity at full load under off-design conditions: CAP_FT = f( T ch,out and T cd,in ) c) Model for Energy Input Ratio at full load under off-design conditions: EIR_FT = f( T ch,out and T cd,in ) d) Model for Energy Input Ratio under part load EIR_FPLR = = f( PLR) e) Finally, power drawn by compressor is

38. HCB 3-Chap 14B: Heat Pumps and Part Load 38

39. HCB 3-Chap 14B: Heat Pumps and Part Load 39 Example 14.10 of DOE-2 Model

40. HCB 3-Chap 14B: Heat Pumps and Part Load 40

41. HCB 3-Chap 14B: Heat Pumps and Part Load 41 Outcomes Understanding of how heat pumps differ from VC cooling systems Understanding the functioning and components of an air-source HP Be able to solve problems involving selecting air source HPs for residential applications Familiarity with the various factors effecting efficiency of air source HPs Understanding the advantages offered by water source and ground source HPs and some of the system configurations Familiarity with the different types of AC systems for small scale applications Understanding the definitions of EER, SEER, and IPLV Familiarity with the different rating standards Knowledge of the different methods to model part-load performance degradation of small and medium chillers Be able to apply the bin method to analyze the seasonal performance of HP systems Knowledge of the DOE chiller model and be able to apply them to practical problems