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Published byOswald Hodges Modified over 8 years ago
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1 An Introduction to Gulf Petroleum Ltd Flow Measurement Consultancy An Introduction to Gulf Petroleum Ltd Flow Measurement Consultancy
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Metering General Principles Custody Transfer / Allocation Uncertainty Levels Why We Measure Regulatory requirements Contractual obligations Process optimization Production accounting Safety What We Measure Product quantity (how much) Product quality (how good) Regulations & Standards
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Uncertainty versus Yearly Product Losses or Unaccounted For Improvement in measurement accuracy of 0.10% on a 30,000 BPH (4,770 m 3 /h) flow stream will result in $13,140,000 per year reduced risk in product accounting
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4 From Concept to Completion An Integrated Approach The Complete Metering Solution Feasibility & Design Construct & Commission Support & Maintain Review & Improve
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5 Construct and Commission Feasibility and Design Support and Maintain Review and Improve Project Management through CONCEPT, SELECT, FEED, Detailed Design, FAT, SAT, Commissioning Conceptual Design & Feasibility Studies Detailed Specifications & Basis of Design Dossiers System Uncertainty Analysis Cost Benefit & Exposure Analysis Site Survey / System Reviews Independent Review of Proposals Liaison with Regulatory Authority & Partners Provide Cost Effective & Innovative Solutions Complete Metering Solution
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6 Feasibility and Design Support and Maintain Review and Improve Construct and Commission Design & Construct tailor made solutions to meet the requirements of the client and the installation Production of Functional Design Specification Factory Acceptance Testing Procedures Site Acceptance Testing Procedures Installation & Commissioning Services Delivery of New, Expanded & Upgrade Solutions Health Care Contract Provision Obsolescence Management Complete Metering Solution
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7 Feasibility and Design Construct and Commission Review and Improve Support and Maintain Metering Management Maintenance Delivery via Tailored Contracts Creation & Administration of Contract KPI’s Liaison with Regulatory Authority & Partners First Line Technical Support Allocation & Hydrocarbon Accountancy Services Maintenance Philosophies Operating, Maintenance & Allocation Procedures Test Equipment & Spares Management Audit Support / Management of Actions Complete Metering Solution
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8 Feasibility and Design Construct and Commission Support and Maintain Review and Improve Audits, Inspections & Reviews of Systems Production of Risk Based Improvement Plans Training of Personnel (Generic or Specific) Maintenance Strategy Review & Optimisation Advice on Deployment of New Technology Mis-measurement Review & Validation Troubleshooting & Root Cause Analysis Independent Witnessing of Strategic Testing Technical Representation Complete Metering Solution
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Personnel Expertise We have unique experience in the provision of specialist metering management and related services to the oil and gas sector Metering Consultants System Auditors SVQ Level III Assessors Metering Engineers Metering Technicians Hydrocarbon Accountants Project / Contract Engineers Technical Assistants Planning Engineers Procurement Stores Management
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Where do we meter? 10 OIL GAS LPG LNG PROCESS PIPELINE QUALITY GAS JETTY UNLOADING TRANSPORT PIPELINE REFINING & PETROCHEMICAL PROCESSING BULK STORAGE TERMINAL MARKETING TERMINAL PRODUCTION PROCESSING TRANSMISSION TRANSPORTATION CITY GATES POWER PLANTS INDUSTRIAL PLANTS RESIDENTIAL
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Project design and solution 11
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Metering Calibration, Auditing & Validation Metering Codes, Best Practices & Standards Measurement Uncertainty by Statistical Evaluation of Errors Error is the difference between the true value of the measurand and the measured value. The total error is a combination of both systematic error and random error. Precision is the closeness of agreement between independent measurements, largely affected by random error. Accuracy is an expression of the lack of error. Uncertainty characterizes the range of values within which the true value is asserted to lie with some level of confidence. Error Precision & Accuracy Uncertainty Measurement Terms
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Management and Control of Meter Calibrations 13
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14 LAN / HUB / DATA HIGHWAY Meter Prover Stream 2,3,4……. Stream 1 Density Frequency BS&W 4-20mA Sampler Flow c/c Can Full c/c RS 485 4-20mA 4 Wire Densitometer, or sampling DPT PT FT TE DX TCP/IP RS 485 To Flow computer or DMS PT TE Flow computer Meter Prover Flow computer TCP/IP DATA TO SCADA DMS+ FISCAL PRINTER
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15 RS-485 4-20mA Frequency TRACE MOISTURE ETHERNET SWITCH Stream 2,3,4……. Stream 1 - Designed to AGA-9 Specifications 4 - 2 0 m A / H A R T 4 W i r e / H A R T TCP/IP c/c Stream Flowcomputer TCP/IP DATA TO SCADA - 0-16 bar 0-2.5 bar Fiscal Printer RS 485 TCP/IP x 2 RS 485 & TCP/IP RS 485 / TCP/IP RS 485 RS 485 / TCP/IP RS 485 4-20 mA To Supervisory Computer Gas Volume Gas Quality Stream Sequencing Analyser Control Stream Status & Control Alarms and Events Calibration & Audit Condition Based Monitoring Reporting CALORIFIC VALUE, CHROMATOGRAPH HYDROCARBON DEWPOINT SULPHUR RS 485 / TCP/IP RS 485 Supervisory Dual DP Cells 4-20mA / HART P T WHAT IS WRONG ? Dual Pulse IP252
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Projects, Consultancy and Auditing 16
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Consulting on Meter Diagnostics 17
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18 Diagnostics are commonly Associated with New Technologies New Technologies Have Incredible Stability Over Time…
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19 LIQUID METERS Performance Degradation Water in Oil Gas in Liquid Reducing Calibration Process Changes GAS METERS Performance Degradation Dirty / Wet Gas Process Build Up On The Meter Control Valve Noise Installation Effect Performance Proving Difficulties Sustained Performance and Process Changes Impact on Overall Measurement Uncertainty positively and negatively retrospectively ! Potential Problems Diagnostics Detect
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CORIOLIS - Commonly Used Diagnostics Density Monitoring Drive Gain Smart Meter Verification Two Phase Flow Detection Emerson Confidential
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ULTRASONIC - Commonly Used Diagnostics Gain Signal Quality Signal To Noise Ratio Velocity Profile Velocity of Sound Emerson Confidential
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Challenge Remote locations or large lines without a bypass increase risk of downtime Contracting parties may specify a second independent meter to verify the custody measurement Ensures measurement availability/uptime Second meter verifies primary meter performance and can extend the calibration period Reduces capital costs by eliminating a meter run or intermediate piping Two meter in One instantly verifies custody meter accuracy, detects problems 3417 Daniel Gas Ultrasonic Value Emerson Confidential
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Everyday use of Ultrasonic Meter Diagnostics 30 EXAMPLE OF A METERING DIAGNOSTIC REVIEW by TAG Measurement Performance Established, Evaluated Sustainability As-Found and Recommended an Implementing a Program to reduce Re-Calibration Frequencies
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Meter Diagnostics, Condition Based Monitoring and Remote Access Taking diagnostic information at the initial flow calibration Installing meter in according to manufacturer recommendations Monitor and trend diagnostic information over time A Diagnostic Solution As an alternative to costly proving facilities or re-calibrations a CBM method can be implemented – Monitoring diagnostics verifies Meter integrity Trending diagnostic very important to identify problems before they happen Remote Monitoring diagnostic access on remote terminal or over wireless network ! 31 Only re-calibrate when or if the diagnostic information tells you
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Meter Diagnostics Summary The ultimate objective is to correlate diagnostics with meter station uncertainty !!!! Meter Recalibration is no longer prescriptive, but condition based. If a control limit is triggered, the engineer then takes a closer look at the station. This does not necessarily mean recalibration. 31 Trending Diagnostic Data as part of Condition Based Monitoring of a meter can provide us with the ultimate healthy objective. Provides Assurance of Meter Systems Performance
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