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11/18/2012 Owner : SHIV Cypress Confidential Automotive PSoC 3 vs. Freescale S08DZ Motor Control Applications Fail-Safe Simultaneous Control for more motors
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2 11/18/2012 Owner : SHIV Cypress Confidential Fail-Safe Motor Control is Critical Automobiles require fail-safe motor control : Needed by motor based components in a vehicle, including : Power doors Power windows Power seats Power mirrors Power sunroof Motor Control should be armed with protection features and fault detection Motors and switches driving the motors are expensive and are rated for large range of currents( 0.1-100A) Failure to detect operations outside the specified range can result in destruction of parts and/or safety hazards Reliable Fault-Detection and fast corrective action Solution should offer protection features and diagnostic outputs Fully compliant with strict automotive networking standards for safety, reliability such as CAN protocol V2.0A/V2.0B Your automobile needs fail-safe Motor Control Power Windows, Power Mirrors Power Doors
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3 11/18/2012 Owner : SHIV Cypress Confidential Freescale S08DZ Overview Freescale S08DZ is an 8-bit microcontroller family, targeting automotive market and featuring: 40 MHz S08 CPU 2 Comparators and simultaneous control for 2 motors 10 -12 bit SAR ADC @200 ksps AEC-Q100 and AEC-Q101 qualification Flash up to 128 KB On-chip board debug module Fault Detection Freescale S08DZ128
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4 11/18/2012 Owner : SHIV Cypress Confidential Challenges using Freescale S08DZ 1. Simultaneous control of more motors increases costs and decreases system reliability Controlling 4 simultaneous motors will require more analog components and 2 Freescale S08DZs thus increasing board space Additional functions like pulse detection, current monitoring, fault detection require more Freescale S08DZs and/or other ICs Higher # of ICs increases the # of Points of failure (PoF) which reduces the system reliability 2. Increased costs during the design cycle and field updates Any upgrade or change in H-Bridge, H-Bridge driver and motor requires chip replacement Freescale S08DZ has an inflexible I/O system that limits analog and digital customization 3. High power consumption Power saving modes draw a large amount of current decreasing the battery life Have you faced any other challenge ?
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5 11/18/2012 Owner : SHIV Cypress Confidential Challenges beyond efficient Motor Control System designs need to incorporate additional functions including Ability to support more motors Runtime configuration of fault detection parameters Protection and Diagnostic Features These require additional ICs from multiple vendors which increases cost, decreases reliability and increases complexity Ease of design and development Any change in part leads to complex development and qualification cycles Designers prefer customizable architectures which can cater to different scenarios, thus skipping requalification Solutions need to come with easy-to-use design tools What else is important to you?
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6 11/18/2012 Owner : SHIV Cypress Confidential The Solution You Need A reliable and cost-effective solution that : Supports simultaneous control of many motors Provides flexible and customizable I/O system for easy field updates Provides excellent power saving modes Integrates additional functions like fault detection and recovery Allows for easy development and debug Automotive PSoC 3 solution is the solution you need: Supports up to 4 comparators and integrates more functions reducing BOM cost and # of PoFs Provides customized motor control configurations minimizing design costs Delivers superior power saving modes drawing current in nanoAmpere range Integrates additional functions like fault detection and recovery, protection and diagnostic features on the same chip Enables easy development and debug using the ‘drag-and drop’ PSoC Creator tool PSoC Design Block Diagram Automotive PSoC 3 creates a one-chip, customized low power and complete motor control solution
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7 11/18/2012 Owner : SHIV Cypress Confidential FeaturePSoC 3 Automotive CY8C38xxxMC9S08DZXXX MCU8051 CPUS08 CPU Speed67 MHz40 MHz AEC-Q100 CompliantYes # Comparators42 # PWMsUp to 4Up to 3 Digital Blocks16-24 UDBsNo # PGAs4No # DACs4No Power Saving Modes 1 µA sleep mode, 200 nA hibernate mode 1.1 µA Stop2* mode,.69 µA Stop3** mode FlashUp to 64 KBUp to 128 KB Host Communication Interfaces I 2 C, SPI, CAN, LIN, UART, USBI 2 C, SPI, SCI, CAN, UART Device Package48 SSOP, 100 TQFP32 LQFP, 48 LQFP,64 LQFP, 100 LQFP Freescale S08DZ vs. Automotive PSoC 3 *Stop2:Partial power down of internal circuits **Stop3:All internal circuits are powered for fast recovery Owner : SHIV
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8 11/18/2012 Owner : SHIV Cypress Confidential FeaturePSoC 3 Automotive CY8C38xxxMC9S08DZXXX Analog (ADC)12 to 20 bit Delta Sigma ADC @ 192ksps10-12 bit SAR ADC @200 ksps # GPIOsUp to 72Up to 88 CANYes, Version 2.0 A, B USBFull speed USBNo DMA24 channel DMANo EEPROMUpto 2 KB Voltage Range1.7 - 5.5V2.7V - 5.5V Operating Temperature -40 to +110C Industrial: -40 to +85C Extended: -40 to +125C Debugging JTAG(4 wire), SWD(2 wire), Single wire Viewer(SWV) Interfaces On chip Board Debug Module Freescale S08DZ vs. Automotive PSoC 3 Owner : SHIV
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9 11/18/2012 Owner : SHIV Cypress Confidential Automotive PSoC 3 Design Win Example App Notes: PSoC® 3 - How to Enable CAN Bus Communication (AN52701)PSoC® 3 - How to Enable CAN Bus Communication Kits: PSoC® Development Kit (CY8CKIT-001)PSoC® Development Kit CAN/LIN Expansion Board Kit (CY8CKIT-017)CAN/LIN Expansion Board Kit Training: Introduction to the Architecture and Design FlowIntroduction to the Architecture and Design Flow PSoC Value Suggested Collateral Freescale S08DZXXX Block Diagram Competition Body Comfort Electronics Motor Control for Power Windows, Power seats and Power Mirrors Design Challenges : Implement simultaneous support for more than 2 motors Control speed for brushed DC motor without a sensor Improve the poor system reliability caused by the high component count Automotive PSoC3 Solution Benefits : Incorporates 4 comparators to control 4 motors simultaneously Detects motor pulses using sensor-less precision analog Reduces POFs by reducing external analog and digital components
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