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Application Stories Daniel Logee Presented by Daniel Logee.

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Presentation on theme: "Application Stories Daniel Logee Presented by Daniel Logee."— Presentation transcript:

1 Application Stories Daniel Logee Presented by Daniel Logee

2 Packaging Netherlands The canning control unit required seed weighing, canning, weight verification, and labeling. A two unit Unitronics system was desired for main control canning control and a secondary unit for the labeling machine. Large Touchscreen Ethernet and CANbus Communications Single Programming Environment Bimetec Mechanical Can Packaging Machine Vision1210 + Samba4.3 “Bimetec selected the Unitronics Vision1210 not only because it met a wide set of requirements, but was also favorably priced” “ Why Unitronics?

3 Water TreatmentJAZZ Reverse Osmosis Water Purifier Group7 LLC Why Unitronics? Russia Complex process, involving vertical multistage pumps, solenoid valves, pressure switches and measuring equipment “The Unitronics Jazz was easy to program, with a good number of useful features, and had a great price-performance ratio.” “ All-in-one PLC Quality ratio compared to other PLCs

4 Reads and verifies printed ID codes on tobacco boxes. If code is missing or damaged production is stopped to address issue. Color touch HMI for quick monitoring Third Party Integration to: Videojet Printer Cognex ID Reader High Speed Inputs Price/Performance INFO d.o.o. Packaging SAMBA 4.3 Printed ID Code Validation Why Unitronics? Croatia “Unitronics Samba was the ideal choice easy programming, very nice, high-resolution screen and great price/performance ratio.” “

5 Industrial Automation Shemeck Time Saving Data Collection.NET Library Serial and Ethernet Communications V130 Data Visualization of 15kV Switchgear Why Unitronics? Poland System collects data from digital sensors and displays the state of the gear visually on the display for the operator. “The PLC + HMI + I/O in on unit reduces time for programming and significantly reduces costs.” “

6 Water treatment stations with automated controls and responsive alarms. Pump operation and pneumatic throttle control Alarms Data Logging Trending Schedule Based Operations EKOIDIA Water TreatmentV570/V1040 Multi Stage Water Filtration Water Treatment Why Unitronics? Poland “The water treatment station control systems almost do not require supervision.” “

7 Maintain desired water tank level through pump operation. Advanced communications through GPRS and SMS messaging for system monitoring and alerts. AquaRD z.o.o. Water TreatmentV130 Waste Water Treatment Water Treatment Why Unitronics? Poland “With a friendly development environment and unrivaled quality to price ratio, Unitronics PLC’s are the perfect solution – we highly recommend them!” “ PLC+HMI units for monitoring SMS messaging 4-20mA

8 Designed a control station that can be remotely operated, monitored, and responsive with alarm conditions. Power station controls micro climate for micro turbines and gas reduction lines. Reliability Ethernet Communications OPC Server Alarms NPP Tehnoavtomat Oil and GasV120/V350 Power Station Control Oil and Gas Russia Why Unitronics? “The big, colorful sensor display allows the operator to interact with the system effectively and allocate a lot of information on one display.” “

9 JimTim Heating and Cooling UniStream 10” Hotel HVAC Control & Energy Management Serbia Why Unitronics? “The greatest advantage was the intuitive, integrated UniLogic environment for ladder and HMI programming. Easy CANbus communication implementation was a big advantage too” “ Using the UniStream PLC+HMI from Unitronics they were able to maintain consistent temperatures across the entire hotel, while maximizing energy efficiency. CANbus communications Temperature Control

10 Quality assurance 100% for lead casting measurement. High sampling rate of 350 per second. Laser Scanners, 2 Servo Axis, Robotic Controls, etc Processing Speed All in one control unit for small panel Ethernet UDP Modbus TCP TAB d.o.o. Research and DevelopmentV350 QA Automotive Battery Tester R&D Slovenia Why Unitronics? “The processor and communication speed are extraordinary according to the PLC range.” “

11 Required a custom environmental control system for tightly controlled research. Regulates temperature, humidity, and fan speed. Off the shelf product did not meet needs All in One Solution Quick Development Ease of Implementation ECH Engineering TEXTV1210 Controlled Environment Test Chamber Heating and Cooling Why Unitronics? UK “We needed a reliable system, fast. Unitronics saved the day!” “

12 Calculate and log refrigeration duty using collected system data. The fast collection rate of the UniStream eliminated the need to download and import the data into secondary calculation software, increasing the efficiency of the entire process. ECH Engineering TEXT UniStream 7” Refrigeration Duty Calculation & Data Log Heating and Cooling Why Unitronics? UK “With such a challenging application, we felt we were pushing the limits for a PLC, but with well- structured programming we developed a very stable and reliable system.” “ Data Logger High functioning PLC Quick calculations

13 Control dam water level in hydroelectric power plant. Required precise control and load measurement of Encoder Inputs Load Cell measurement Alarms Kone Cranes TEXTV350 Water Dam Flap Control Hydro Electric Power Why Unitronics? Turkey “Instead of learning a software to solve problems, you focus on the problem itself thanks to the opportunities supplied by user friendly programming.” “

14 Retrofit physical control panel with updated and modern controls and display. Needed to reduce wiring. Low cost All in One Controls Modern Look Onboard I/O Tesan Elektrik TEXT JAZZ JAZZ 2 Chemical Air Dryer Air Treatment Why Unitronics? Turkey “The Jazz offered a low cost solution for analog control and data display and, thanks to the all-in-one concept, the customer was able to save on wiring.” “

15 Switched from a competitive product that required 18 programs to run the system. Allowed machine operation and dynamic changes. Machine Production: 95% Oxygen purity 99% Nitrogen purity Tesan Elektrik TEXTV570 Oxygen & Nitrogen Generators Medical & Industrial Equipment Why Unitronics? Turkey “With the simplicity of programing and wide variety of Unitronics products, we can now offer our clients a better looking yet simpler solution. Our production smoother than before.” “ Required 18 programs to run the entire system PLC+HMI Technical support

16 Tesan was able to create a gas analysis system that alerts users and discharge gases. Gas analysis systems are typically dedicated with fixed programming. Tesan was able to create a flexible control system that could be changed as needed. Tesan Elektrik Intuitive software The PLC also logs daily and monthly reports to an SD card for easy record keeping and monitoring. TEXTV130 Wastewater Gas Regulation Water Treatment Why Unitronics? Turkey “Unitronics’ PLC and programming software allowed flexibility to the customer, and the use of an SD card enables the customer to collect and analyze the data in an efficient way.” “

17 Control system needed multiple temperature inputs and communicate with remote AC panels for energy quality and consumption. Cost Effective Solution Remote I/O Modbus Communications with other devices Temperature modules Tesan Elektrik Air TreatmentV570 Middle Voltage Motor Control Why Unitronics? Turkey “With the simplicity of programing and wide variety of Unitronics products, we can now offer our clients a better looking yet simpler solution.” “

18 250 liters of water per second drawn from dam. Part diverted to chestnut tree field, rest went to electric turbine. Ease of Use Competitive Pricing Advanced Communications Web Server Integration with UniStream 7 EV srl Power Generation V1040 + UniStream 7 Hydroelectric Power & Irrigation Italy “Reliability, ease of use, connectivity and competitive prices are Unitronics' main strengths.” “ Why Unitronics?

19 Crushed limestone is gradually heated in kilns to produce lime. Improved discharge, consistent operation and ease of use. Estimates incoming production via weight system V570 control. 150 tons produced per day. Minermix s.r.l. Chemical ManufacturingV570 Lime Kiln Why Unitronics? Italy “I think that one of the biggest advantages of Unitronics, comparing with other brands, is that their "all-in -one" solution is more flexible and competitive.” “ Manages 4-20mA signals Unique software for PLC + HMI Cost savings due to free software

20 Mobile skid operation designed to help craft brewers pitch yeast more consistently. Flowmeter ensure correct concentration of live yeast has been added. All in One PLC Built in I/O Combination Easy Project Development IP65 rated Aber Instruments Ltd. Food & BeverageV350 Pitching (Pre-fermentaiton Yeast Delivery) Why Unitronics? Wales “Excellent support and product.” “

21 A Unitronics V1040 was used for the attractive touch display while saving space in the cabinet. The use of Snap in I/O minimized the footprint and saved on space within the unit. All in One PLC Space Saving Snap in I/O Time Saving Software Medimac Pte Ltd. Electronics ManufacturingV1040 Hard Disc Cassette Rack Cleaning Why Unitronics? Singapore “Good support, Powerful software.” “

22 Bsiatec Food & Beverage UniStream 10” Keg Cleaning & Filling Machine Why Unitronics? Austria “Unitronics is a very reliable partner in selling PLCs. The cost/performance ratio and the great support are very important to win customers.” “ Large display Save programming time Great price Technical support Systems read codes (barcode or data matrix codes) or to proof the quality of products (packaging, best before date, size …).

23 Schpers Techniek BV Display 40 different sensor readings Report Energy Consumption data Logging Email Notification in case of failure VNC for easy local control Building Automation UniStream 15.6” Swimming Pool Control Netherlands “Friendly programming environment, Large display available, Good communication with Unitronics finding solutions.” “ Remote serviceability using VNC Implemented quickly, Installed within one week Why Unitronics?

24 Automatic time based control of two compressors to maintain vacuum pressure and share load. Synchronize air dryer valves. Low cost Easy Remote Monitoring using Ethernet Card Alarms Assistance with Development University of Cyprus Air Treatment SAMBA 3.5 Pressure and Vacuum Control Why Unitronics? Cyprus “Software and interface programming together cover almost every application requirements.” “

25 Schmachtl GmbH Barcode or data matrix code reader. Verify package contents, date, size, best before date. TEXTV1040 Barcode Product Verification Food & Beverage Why Unitronics? Austria “Unitronics is a very reliable partner in selling PLCs. The cost/performance ratio and the great support are very important to win customers.” “ Large display Cost/Performance ratio

26 All in One Solution Third Party Communication Remote I/O Capabilities Fast Program Development Djurdjevic Food & Beverage UniStream 10” Biomass Boiler Control Why Unitronics? Serbia “UniStream works perfect from the moment when we started new boiler. most important is that I forgot that it is there - and it does its job, a very important job, controlling steam production for our factory.” “ This application controls the biomass fed into a boiler for steam generation. The steam is used in meat production and treatment.

27 Automatic dosing of chlorine gas and sodium hypo-chloride. Analyzing residual chlorine. All in One Solution Reliability Price / Performance GRPS Communications Small Footprint Aqua Interma Water Treatment V430 / SAMBA / JAZZ Chemical Dosing and Analyzation Why Unitronics? Serbia “Among all automation devices I work with, Unitronics is my favorite. Unitronics Price / Performance is unbeatable” “

28 Pasteurization Process Control for Soda Beverages Precise temperature control of pasteurization process. Control of multiple valves, heaters, heat exchangers, pumps. Large HMI Display Built in Webserver Reliability Ease of Use Price / Performance Procesteh Food & Beverage UniStream 15.6” Process Control for Beverages Why Unitronics? Croatia “Easy to use, fast application development and reliable brand. Excellent price/performance ratio.” “

29 Water fountain control for spray pattern and lighting pattern sequencing. Data Tables Reduced Development Time Helpful Support Song Seng Engineering & Services Pte Ltd Art & Entertainment V1040 Water Fountain Sequence Control Why Unitronics? Singapore “Good support and very powerful software.” “

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