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Yufan Xu 1 Ken Flanagan 1 Jason Milhone 1 Cary Forest 1 Mike Clark 1 Paul Nonn 1 Steven Hardcastle 2 1: University of Wisconsin-Madison 2: University of Wisconsin-Milwaukee PIII Sample Group1.0 Analysis
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Schematics PCX Chamber N + HV Pulser ECH System Gas Supply Triple Probe Target Sample + + + + + + PIII Probe Plasma Density: 10 11 cm -3
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PCX-U Plasma Density: ~10 11 cm -3 Temperature: e-: 5-10 eV Ion+: 0.5-1 eV (1 eV = 11605 K) Plasma is made by injecting up to 12 kW of microwaves at 10 -5 torr
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Simulation:
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Calculation:
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Implanting Results The total operating time: 14h 44min (290400 implantations in 605 shots of plasma) Implantation dose according to the data: 3.71608776811e+18 cm -2 Automatically controlled by LabView Executive Loop Cycle: 90 seconds Plasma on: 8 seconds per loop Pulse On-time: 8μs at 60Hz2.323 seconds in total Average Pulsing Current: ~1.4A A few Argon shots prior to the actual implantation to clean the surface. Theoretically, Current density J = 0.0118538 A/cm 2 Current = 0.213A Total charge = 0.49565 C That gives total number of ions= 3.09394506866e+18 Dose= 1.71885837148e+17 cm -2
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Voltage & Current Pulse Waveform in Oscilloscope Voltage (yellow)Current ~ 10μs ~ 8μs
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Executive Loop Cycle Sample
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Testing Procedure Surface Microscopic Observation X-ray Photoelectron Spectroscopy (XPS) Nano-indenting Surface Hardness Testing
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Testing Sample Material: Alloy Steel 9310 (Polished and cut) Dimension: Implanting: 1 inch * 7/8 inch * 5/16 inch Testing: 9mm*9mm*8mm Group: Blank & Implanted C%Mn%P%S% Si%Ni%Cr%Mo% 0.08-0.130.45-0.650.025 max 0.20-0.353.0-3.51.0-1.40.08-0.15
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Surface Microscopic Observation Blank:Implanted: X20X50X20
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X-ray Photoelectron Spectroscopy (XPS) data 1 Binding energy C1s 285eV O1s 532eV O2s 25eV Fe 2p3/2 710eV, Fe 2p1/2 723eV, Fe 3S 93eV, 3P 55eV Augers 553, 608, 660eV N1s 400eV Cr 2p3/2 575eV Ar 240eV Fe seems also to have small Auger peaks 408eV and 398eV XPS sputter implanted sample 3 times. For blank sample after 2 min sputter N/Fe ratio 0.05. From above N is found mostly on top 10 nm. By 24nm very little N implanted. Sputter time(min)~Sputter depth (nm)N/Fe atomic ratioNote 0 00.43 2 40.23Very little C, O 8 160.11 12240.06 Same as blank
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Blank vs. Implanted Asis (survey) BlankImplanted
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Blank vs. Implanted Asis (local) N 1s BlankImplanted
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Blank vs. Implanted Spt 4nm (survey) BlankImplanted
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Blank vs. Implanted Spt 4nm (local) N 1s Blank Implanted
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Implanted Spt 12nm Survey Local N 1s
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Implanted Spt 24nm Surveylocal N 1s
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Cr 2p 12nm24nm
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Atomic % Charts (Surface 0 nm): Blank Implanted
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4 nm BlankImplanted
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Implanted 12nm and 24nm 12 nm24nm
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Compare to the Previous Research PIII 20keV N in Alloy 9310
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Nano-indenting Surface Hardness Testing Agilent G200 Because Nitride layer is too thin 30nm However, we are able to get modulus and hardness of both samples at 30~50nm. It represents the property of the material 9310 itself.
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Blank Modulus (GPa) 738.4 GPa
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Blank Hardness (GPa) 27.18 GPa
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Implanted Modulus (GPa) 663.3 GPa
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Implanted Hardness (GPa) 24.14 GPa
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Conclusion The Nitrogen layer implantation was successful but thinner than expected. Need to find a new way to test the hardness if possible. Need larger voltage (>50kV) and higher frequency pulser.
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