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Published byMadison Hutchinson Modified over 8 years ago
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Leak Detection Equipment Tank Tightness Testing Overview Presented by C.J. Schultz Tanknology Inc.
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Founded in 1988, Tanknology has grown to become the largest forecourt compliance testing and inspection services company in the World. Our fleet of 125 vehicles provides service in all 50 states domestically, and we have a presence in more than 30 countries, 6 continents through international licensees. We hold 22 patents covering our test equipment and various leak detection methodologies.
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“Tightness Test” Requirements: Capable of Detecting 0.1gph leak 3 rd -Party Certification Must be evaluated to meet EPA protocols by independent (3rd-party) testing laboratory Performance Standards Probability of Detection at least 95% Must Find 95% of all leaks of 0.1gph or more Probability of False Alarm less than 5% Can Report a leak on less than 5% of “tight” tanks
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0.1 Gallons per Hour is equivalent to : 1 can of soft drink in an hour 6 ml per minute A drop per second In a large underground tank, that’s a very small leak.
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0.1 Gallon per Hour is equivalent to: 72 gallons per month 876 gallons per year 3316 liters per year That much fuel can pollute a lot of groundwater! A leak of one gallon can contaminate one million gallons of water.
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Method is 3 rd Party Approved by Ken Wilcox, meets US EPA tank tightness testing criteria to detect a.1 gph leak and is currently listed on the NWGLDE website Non-Volumetric/Underfill Testing Technology Vacuum method using acoustic signal processor and microphone to determine tank integrity by the technician audibly listening for a leak. The amount of vacuum pulled on the tank in order to properly test the tank is dependent on site specific conditions including the height of product in the tank (inches), weight of fuel being tested (psi) and water table surrounding the tank.
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Technicians must attend manufacturer training on the equipment and then renew their certification periodically. Equipment Too.
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Each piece of equipment used must be sent back to the manufacturer annually for calibration and certification including: Acoustic Signal Processor Microphones Water Sensors Water Sensor displays Digital Pressure Sensors Analog Vacuum Gauges
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Test method, procedure, equipment and experienced personnel are all very important factors in a successful tank tightness test.
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Make sure that your tester has been certified by the equipment manufacturer Make sure that equipment being used by the tester has been certified and calibrated as well
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Volumetric: Some tightness test methods are “volumetric” methods in which the change in product level is measured very precisely in milliliters or thousandths of an inch. Non- Volumetric: With non-volumetric underfill vacuum tests, the tester listens for sounds while the tank is under vacuum to determine whether or not the tank is leaking. A water sensor is used to measure any water ingress during the test.
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Tanks must be taken out of service for the tightness testing. The downtime depends on the test method and issues encountered during testing.
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Critical Data For Testing: Tank information Diameter Material Steel/FRP DW/SW Water table measurements Depth of Tanks Calculations are input into the VacuTect® program in order for the software to calculate the vacuum that must be applied.
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Some tank testing methods require all of the measurements and calculations to be made by the tester. Other methods are highly automated. Once the tester sets up the equipment, a computer controls the measurement and analysis.
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INSERTION OF TEST PROBE INTO TANK FILL RISER
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The system applies the lowest negative pressure to create an ingress of air or water into the tank – pressure differential of -0.5 PSI at the tank bottom.
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Once the required vacuum is achieved, the technician listens for both ullage leaks (hissing sounds) and leaks below the product level (bubble signatures). The technician also monitors the water sensor for signs of water ingress. All signals are digitally recorded and can be transferred to Tanknology’s Headquarters for further review.
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Hole in Tank Below Water Table Water Ingress Detected in Tank Ground Water Table VACUTECT™ METHOD
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Hole in Tank Air Ingress Detected in Tank Hole in Vent Line Hole in Vapor Recovery Pipe Hole in Riser Pipe VACUTECT™ METHOD
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Satisfy Leak Detection Requirements Request by a regulatory authority
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Emergency Response Testing Monthly Monitoring Failure or Alarm SIR (Response to unresolved Failure or Inconclusive) ATG (Response to unresolved Failure or Inconclusive) Interstitial Monitoring (Liquid or fuel alarm)
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Tank taking on water Avoid Phase separation Avoid Internal Corrosion
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Accidents
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Insurance
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Emergency Response Testing Discovery of release of regulated substances at or near UST site Fuel or vapor in soil, wells, basements, sewers, vaults, public lands etc. Sheen on nearby waterway
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Construction/Upgrade/Other Testing Prior to removal- Why $$$$ Sale/Transfer of Property Pre/Post-construction (Protect your investment) Upon installation of new system
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