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LHC Crab Cryostat Integration and Planning Meeting – some outcomes
O. Capatina OC, 5/June/2013 CCTC
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General LHC Crab Cryostat Integration and Planning Meeting in Fermilab on 30-31/05/2013 Objectives: - define/understand the scope of the SBIR - a plan to integrate the current designs into a final design for the SPS test into a cryostat - an overall schedule on how to get to the SPS test - (on Friday for the LARP group) a revised budget to get there, possibly identifying which contributions we can include from outside LARP (UK. CERN, GARD, SBIRs...). OC, 5/June/2013 CCTC
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Talks Specification : some outcomes
Request for CM integration study to check feasibility with reduce space for SPS (225 mm) to avoid new Y chamber Clarification request for coupler vertical / horizonta: specification or wish? LHC adjacent pipe dimension to be checked and check compliance with geometrical specification of cavities Remark: SPS test very tight in schedule: for CM requirements try to keep only the very important points that will be needed for the LHC and not for SPS: => Alignment a very important point for CM to be clarified with high priority Where the cryostating will be done – to be defined – will have impact on Technical design of the cryomodule Specification document to be updated soon clarifying the points for SPS and LCH separately OC, 5/June/2013 CCTC
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General December 2012 meeting concluded with some basic choices for SPS tests: 2 (identical) cavities in a cryomodule 3 different cryomodules Our “wishful path” is to have conceptual designs of the 3 cryomodules by Dec 2013 T. Peterson to coordinate the effort The UK team are in a slightly advanced stage OC, 5/June/2013 CCTC
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Talks Cavities developments Only US cavities presented
Both are redesigned to meet geometrical specifications issued after the meeting in last December ODU cavity POP cavity tested – good results Cavity redesign/ LHC close to finished; helium tank and tuner only at the concept phase; BNL cavity POP cavity expected to be tested starting last Monday Cavity redesign /LHC, helium tank and tuner advancing together as an integrated design Coupling ports, HOM couplers under optimisation OC, 5/June/2013 CCTC
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Talks ODU OC, 5/June/2013 CCTC
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Summary Proof-of-Principle cavity achieved 7 MV deflecting voltage cw
Residual surface resistance a little high (34 nΩ) Consistent with losses in stainless steel flanges Multipacting quickly processed and did not reoccur Proof-of-Principle cavity has achieved its purpose Ready to move on to the prototype cavity Reasonably confident that 10 MV can be achieved with 2 cavities
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Prototype Design vs. Proof-of-Principle
ODU/SLAC Cavity Design Evolution Prototype Design Cavity Dimensions Prototype Design Proof-of- Principle Units Radius 140.5 170 mm Iris-to-iris Length 535 528 Beampipe aperture 42
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Mechanical Analysis Pressure Sensitivity -30 Hz/torr
Tuning Sensitivity +90 kHz/mm Lorentz Force Detuning -20 Hz/(MV/m)2 All characteristics improved from the proof of principle cavity design Lorentz force detuning Deformation scale 5.8e+4 Niobium property at 2-4K Picture not showing adjacent beam pipe but included in the analysis
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Helium tank/Tuner Assembly
Cryostat Concept Helium tank/Tuner Assembly Horizontal beam deflection Vertical beam deflection Ongoing brain-storming to use identical helium tank for both configuration if it is beneficial
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Talks BNL OC, 5/June/2013 CCTC
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Crabbing (fundamental) mode freq.
DQWCC POP version 390 337 296 362 295 unit: mm Crabbing (fundamental) mode freq. 1st HOM Cavity length Cavity width Beam pipe diameter Deflecting voltage Unit MHz mm MV DQW crab cavity 400 579 390 148 84 3.3 5/30/13
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POP version in LHC Cavity length along beam pipe (with 4 mm wall thickness included): 390 mm Cavity width perpendicular to beam pipe (with 4 mm wall thickness included): 295 mm Gap between cavity outer surface and nearby beam pipe outer surface: 1.24 mm # of ports total: 6 # of HOM couplers: 4 Inner diameter of all coupler ports: 28 mm Fabrication of prototype cavity is underway. Cavity is made out of only sheet material 4/9/13
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Tuner - Design © B. Xiao @ CC workshop 2012
Thermal leak from one drive shaft and piezoelectric wires. Threaded rod (or differential screw) provides coarse tune. Piezoelectric in series with threaded rod provides fine tune. Step motor (RT) is attached to the cryomodule with a Conflat flange. The single rod linkage into the cryostat limits the thermal load. Effectively use the space: give more space to couplers make the magnetic shielding easier 12/13/12
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Talks Niowave Grant for crab project activities
Capabilities and company interest discussed OC, 5/June/2013 CCTC
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SBIR Phase II DOE-HEP Phase II SBIR Schedule
1 million dollars over 2 years Schedule Contract Start April 2013 Year 1 progress report due Feb 2014 Year 2 final report due March 2015 Start transition to Phase III in late 2014
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Talks LARP Plans Scope of US contribution
Mentioned some conclusions of the discussions OC, 5/June/2013 CCTC
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Scope of US Contribution
LARP funds R&D until the SPS test Deliver one cryomodule for testing in the SPS in ~ and possibly in Pt-4 in the LHC 2 cavities, He vessels, tuners, HOM mode dampers RF couplers provided by CERN Cryogenics, RF power, local installation provided by CERN US Construction project funds production Deliver 10 cryomodules of 3 cavities each Contain cavities, He vessels, tuners, HOM mode dampers 8 CM needed in pts 1 and 5, 2 spares (one per IP)
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US Construction Project
Crab cavities are included among the tasks selected in December 2012 as part of the construction project in support of the HL-LHC Feedback from DOE reminds that the effort on crab cavities should be carried through construction Should not limit this contribution to the SPS test
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Today’s Results The SBIR cryostat is going to be designed to be capable of going to the SPS test Will house two cavities The Cryostat for the SPS test will NOT be the one for the final installation in the LHC. It *may* be compatible with a test in IP4, but this should not come at a big cost in time and money We’re only planning a test with a kick in one plane Will have two cavities The current plan for the SPS is to run until the end of 2017 We will still try to hold the delivery to CERN by the end of 2015 We don’t need external approval for the pressure vessel But need all traceable documentation We need a more precise plan on who is doing the cryostat mechanical integration and H testing
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More Results Should plan for an intermediate step of the dressed prototype cavities in a Vertical Test ANL may be a good place to test We carry both design to a dressed cavity test
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Discussions Planning SPS LHC Resources US UK CERN:
We will perform engineering verifications for all cavities/helium tank/tuner designs We have committed for manpower effort (identified design and analysis for the moment) to be added to the cryomodule development US and UK effort OC, 5/June/2013 CCTC
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SPS Planning OC, 5/June/2013 CCTC
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LHC Planning OC, 5/June/2013 CCTC
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AOB Tom Peterson visit at CERN Date still to be defined
Target ~ 1 week Include discussions related to pressure equipment aspects (safety) OC, 5/June/2013 CCTC
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