1. Your partner in planning and manufacturing latest state of the art Synthetic Resin Plants

2. “WE HAVE BEEN WITH YOU, FOR OVER 30 YEARS”
Fluid Solutions – the Company
RESIN TECHNOLOGY
Range of supply and services:
Engineering design
Procurement
Installation & Start up
Training
Consultancy
Fields of application:
Melamine-/urea-/phenolic formaldehyde resin plant
Epoxy resin plant
Polyurethane plant
Alkyd-/Polyester resin plant
Acrylic resin and polymer emulsion plant
Binders for printing ink
ENGINEERING AND DELIVERY OF KEY EQUIPMENT FOR SYNTHETIC RESIN PRODUCTION
“WE HAVE BEEN WITH YOU, FOR OVER 30 YEARS”
“We are not the followers but trend setters” – that defines the work basis for our company. For Fluid Solutions, innovation and ingenuity factors provides never ending process to excel in the business of Chemical plants.
Fluid Solutions has been an active player in providing turn key solutions to chemical process industries. Our experience of over 30 years, has earned us un breakable ties with our customers. The success of our customers is center focus for us to make them excel in this competitive world. Environment friendly technologies conserves the natural life with equal focus on efficient utilization of natural recourses.

3. Fluid Solutions Project approach (Engineering Process)
ENGINEERING CONTENT
Content Engineering:
Specification of vessels, apparatuses, instruments and valves
Process Flow Diagram
P&I Diagram
Equipment-, Instrument- and Valve List
Description/Specification of mechanical equipment
Description/Specification of electrical equipment
Cable-list/Electrical Switch-Plans
Layout
Data Sheets for equipment, instruments and valves
Isometric drawings
Documentation/Safety Analysis

4. Fluid Solutions Project approach (Engineering Process)
ENGINEERING CONTENT
ISOMETRIC DRAWING
PIPE ARRANGEMENT

5. Engineering Skills Modelling
Complete 3D Engineering for Steelframes, Equipments and Piping
Modell
Construction

6. Chosen production capacity:
Project caqlculation
Project equipment
Customer Request
Production per year: to/a
With 300 working days: 50 to/d
Chosen production capacity:
With 24 hrs per batch: 2 x 30 m³ reactor size (30 m³ total volume/ m³ working volume)
With density of 1,2 kg/ltr. 2 x 28.8 to/d (total 57,6 to/d)

7. Project calculation Required equipment Project equipment
Raw Material storage:
3 Monomer Tanks 60 m³ working capacity each
4 Solvent Tanks Acetone, Benzin, Ethylacetate, Isopropanol m³ working capacity each
1 Acrylic Acid Tank 2 m³ working capacity
Production Unit:
1 reaction plant C1 25 m³ working capacity reactor C1
1 reaction plant C2 25 m³ working capacity reactor C2
Finished Product storage:
4 Finished product Tanks 30 m³ working capacity
Small container filling
Utilities:
Steam generator, Cooling water tower, Plant air generator, Nitrogen supply, Electrical power supply

8. Project calculation Utility consumption
Utility consumption calculation
Utility consumption
steam appr kW (utilization factor: 0,7)
Cooling water appr kW (utilization factor: 0,55)
Exhaust air system appr Nm³/hr (depending on at site exhaust air sockets in the plant, to be determined during detail engineering phase)
plant air consumption appr. 500 Nm³/hr
nitrogen consumption appr. 500 Nm³/hr
to be determined during engineering phase.

9. Fluid Solutions – Polymerization plants
Process Flow diagram – Production line C1

10. P&I Diagrams Process Flow diagram – raw material storage area

11. P&I Diagrams Process Flow diagram – finished product storage

12. Reference Projects Raw material storage area Polymerization Plant
Solvent Tanks, 30 m³ volume
Polymerization Plant
Germany 2015
Raw material storage area
Complete storage area
Exhaust air cleaning
Transfer pumps
Storage Tank

13. Reference Projects Pre-Blending Area Polymerization Plant Germany 2015
Initiator Daily Tank, 2 m³ volume
Polymerization Plant
Germany 2015
Pre-Blending Area
Manual solvent addition
Manual addition
Premix Level
Premix Blender

14. Reference Projects Production Area Polymerization Plant Germany 2015
2 production units
Polymerization Plant
Germany 2015
Production Area
Plant Control
Reactor with condenser
Premix and Production Level

15. Reference Projects Finished Product Storage Polymerization Plant
FP Storage Tanks
Polymerization Plant
Germany 2015
Finished Product Storage
Finished Product Filling
Finished Product Test Bottle
FP Tank

16. Scope of Work Matrix www.fluid-solutions.de WORK ITEMS PERFORMED BY
WORK CENTER
REMARKS
BASIC ENGINEERING
Fluid Solutions/ Owner
H/O in Germany
In coordination with owner/design institute
CIVIL ENGINEERING
Owner
Owner/ Design Institute
In coordination with Fluid Solutions
DETAIL ENGINEERING
In coordination with Owner
PROCURMENT
Fluid Solutions1 -
DELIVERY1
According to delivery terms
CONSTRUCTION
Field Office in NN
CONSTRUCTION SUPERVISION1
Fluid Solutions
COMMISSIONING1
1for scope of delivery described in proposal

17. Nova Roll Project Project equipment www.fluid-solutions.de
Delivered Items
DELIVERED BY
Raw Material Storage
3 Monomer Tanks
4 Solvent tanks
Valves and Instruments
Local by customer ?
PROduction Units
2 Daily Tanks for Initiator
2 x 3 Preblenders
2 Reaction Plants
Fluid Solutions
Finished Product Storage
Tanks
Assembly
Mechanical Assembly
Electrical Assemly
Local by customer/Supervision by FS
Start-Up
Fluid Solutions in coordination with customer
Utilities (STEAM, Cooling Water, Plant Air etc.)
Local by NOVA ROLL

18. Nova Roll Project Project Equipment by Fluid Solutions
Standard-Initiators, consisting of:
2 Premix vessels for standard initiators (daily production tank, 3 m³ working capacity/4 m³ total capacity)
Reaction line C1, consisting of:
1 Premix vessel R1.1 for solvents (2 m³ working capacity/2,5 m³ total capacity)
1 Premix vessel R1.2 for monomers (8 m³ working capacity/ 10 m³ total capacity)
1 Premix vesserl R1.3 for initiator (1 m³ working capacity/1,5 m³ total capacity)
1 reaction vessel C1 (25 m³ working capacity/30 m³ total capacity)
1 ascending pipe X1 DN 350
1 total condenser W m² cooling surface
1 Vacuum unit (VP1)
Reaction line C2, consisting of:
1 Premix vessel R2.1 for solvents (2 m³ working capacity/2,5 m³ total capacity)
1 Premix vessel R2.2 for monomers (8 m³ working capacity/ 10 m³ total capacity)
1 Premix vesserl R2.3 for initiator (1 m³ working capacity/1,5 m³ total capacity)
1 reaction vessel C2 (25 m³ working capacity/30 m³ total capacity)
1 ascending pipe X2 DN 350
1 total condenser W m² cooling surface
1 Vacuum unit (VP2)

19. Plant Design for PVAC Plant
Plant Layout for turnkey project

20. Plant Design for PVAC Plant
Vertical plant layout

21. Fluid Solutions – Polyester resin plants
Process Flow diagram

22. P&I Diagrams
DOSING PART 1 – Glycol and Solids Weighing Vessels

23. P&I Diagrams
Reaction Plant

24. P&I Diagrams
Thinning Vessel

25. P&I Diagrams Reactor Equipment N2 Safety valve liquids solids
Ascending pipe
Dephlegm./ column
Bursting disc
Level switch
Pressure transm.

26. Plant Design for Resin Plants
Vertical Plant Layout
raw material level
reaction level
heating/cooling circuits
thinning level

27. Heating/Cooling Circuits (High Temp.)
Polyester resin plants / Acrylic resin plants
Regulation:
Heating: Transfer oil (Outer Coil)
Cooling: Cooling water (Inner Coil)
Characteristics:
Temperature:  350°C
Fast Cooling

28. In-line Analytics – pH-measurement
pH measurement in bypas
pH measurement in line
directly flanged in process
pneumatically controlled
integrated in cleaning circle

29. In-line Analytics – Viscosity/Acid number
Viscosity measurement in line
Acid number detection in line
directly flanged in process
up to 300°C / 350 bar
Pt-100 integrated
no dead volume
acid number detection through NIR
directly flanged in process
up to 300°C

30. Reactor Cleaning Cleaning methods stationary CIP – cleaning in place
mobile CIP devices
boiling liquids
mechanical cleaning
CIP device

31. Developments in apparatus design
Agitator Design
Heat transfer
To optimise the heat transfer from outside to inside the reaction vessel the wall thickness has to be as thin as possible. At the same time the heat exchange area should not decrease. The solution is the outer limpet coil.
 Mixer turbulence
 outer limpet coil on reaction vessel
The agitator design has to assure a strong turbulence in horizontal as well as vertical directions. The type of mixer is dependent on several parameters e.g. viscosity, density etc.
Construction of mixing  elements
Dimensions of outer  limpet coil
Developments in Synthetic Resin Production

32. Developments in apparatus design
Dosing systems
Raw materials are mainly measured out in pre-mix or reaction vessel through 2-stage dosing valves. The vessel itself is positioned on load cells for material independent measuring.
Material selection
To avoid corrosion the right selection of materials for every single apparatus has to be done carefully. An example:
Also the water contact side of heat exchangers are out of stainless steel.
 Dosing valves on pre-mix vessel
 pipes and mantle of a heat exchanger
Drilling of pipe holes 
Load cell construction  for storage tank
Developments in Synthetic Resin Production

33. Heating / Cooling systems I
Regulation A
Heating: Transfer Oil (Outer Coil) Cooling: Transfer Oil (Outer Coil)
Temperature:  300°C
Endothermic reactions
Characteristics:
Regulation B
Heating: Transfer Oil (Outer Coil) Cooling: Cooling Water (Inner Coil)
Temperature:  300°C
Fast Cooling
Characteristics:
Developments in Synthetic Resin Production

34. Heating / Cooling systems II
Regulation D
Heating: Steam (Outer Coil) Cooling: Cooling water (Outer Coil)
Temperature:  200°C
High energy transfer
Fast Cooling
Characteristics:
Regulation E
Heating: Hot water (Outer Coil) Cooling: Cooling water (Inner Coil)
Temperature:  200°C
Fast Cooling
Characteristics:
Developments in Synthetic Resin Production

35. Fluid Solutions – the Company
RESIN TECHNOLOGY
Core equipment delivery:
Reactors
Condensers
Piping
Stirrers
Solid handling
Automation

36. Fluid Solutions – the Company
CORE EQUIPMENT
Reactors
Engineering and delivery of a customized reactors Designed for
optimized heat transfer
long live guarantee

37. Fluid Solutions – the Company
CORE EQUIPMENT
Condensers
Engineering and delivery of condensers Calculation of
heat transfer area
optimized heat transfer
anti corrosion design
March of temperature

38. Fluid Solutions – the Company
CORE EQUIPMENT
Piping
Engineering and delivery of piping
Planning by 3D modelling
Isometric drawings
Installation
Supervision
Isometric drawings

39. Fluid Solutions – the Company
CORE EQUIPMENT
Stirrers
Engineering and delivery of stirring equipment
maximum turbulence
designed according to physical properties
Installed for easy maintenance

40. Fluid Solutions – the Company
CORE EQUIPMENT
Solid handling
Big-Bag charging
Bag handling
Bulk storage
Engineering and delivery of solid handling equipment
maximum flexibility
dust free handling
Installed for easy maintenance

41. Fluid Solutions – the Company
CORE EQUIPMENT
Automation
Engineering and delivery of automation systems
Maximum flexibility
Safe plant operation
Constant product quality
Connection to ERP-systems

42. High quality Engineering for the complete Resin Production
Our expertise in Synthetic Resin Production
High quality Engineering for the complete Resin Production
Definition of working and delivery packages in the project
Available for a wide range of synthetic resin production applications
Constant Product Quality
Maximum Safety Level
Available in a wide range of production sizes from pilot plants up to commercial scale

43. Fluid Solutions Project approach (Engineering Process)
PLANT-OPTIMIZATION-ANALYSIS
Fluid Solutions application approach
FIRST RESULT AS BASIS FROM CUSTOMER
DATA BASE
Data from Marketing
SITE VISIT AND INVESTIGATION
COMPUTATION TO MARKET STANDARDS
Hinweise:

44. Fluid Solutions Project approach (Engineering Process)
PLANT-OPTIMIZATION-ANALYSIS
FLUID SOLUTIONS PROCESS FLOW DIAGRAM
FIRST RESULT AS BASIS CUSTOMER INPUTS
The result of the Analysis (based on similar formulations) enables us to make an intermediate step between analysis and the engineering work. Beginning from the storage of raw materials and ending with the filling lines, the material flow diagram illustrates the complete production process. This is also the approach for our engineering work.
Hinweise:

45. FLUID SOLUTIONS LAYOUT FIRST RESULT AS BASIS CUSTOMERS INPUTS
Fluid SolutionsProject approach (Engineering Process)
PLANT-OPTIMIZATION-ANALYSIS
FLUID SOLUTIONS LAYOUT
FIRST RESULT AS BASIS CUSTOMERS INPUTS
In a first step the management rules for the plant are defined. They contain data about working time, the engaged blenders, pumps and information about the capacities of mixers and tanks.
In the second step the plant first layout is made. It helps eeg’s consultants to find the optimal recommendations.
Hinweise:

46. P&I Diagrams Reactor Equipment N2 Safety valve liquids liquids
Ascending pipe
Bursting disc
Level switch
Pressure transm.

47. Fluid Solutions
Your partner in planning and manufacturing latest state of the art Synthetic Resin Plants