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Vehicle Fuel Quality Workshop Fuel Ethers in Europe
August 22, 2006 Graeme Wallace Director General, EFOA For further information, visit us at
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European Fuel Oxygenates Association www.efoa.org
Founded in 1985 9 members; representing 80% of European ether capacity Non-profit, technical organisation Dedicated to the responsible usage of ethers – MTBE, ETBE and TAME – in gasoline Disseminates research on the benefits and impact of ethers on health and environment Believes in the application of sound scientific principles and promotes constructive co-operation with all stakeholders: regulators, legislators, industry, NGOs
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Oil Consumption Europe 15.6MBD OECD Pacific 8.63MBD
North America 25.5MBD Source: IEA
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Gasoline in Europe Market around 120 million tonnes per year
Consumption slowly declining Properties controlled by Fuels Directive 98/70/EC Allows gasoline to contain up to 15% fuel ethers Directive currently under review No reduction in allowable ether concentration proposed
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European Gasoline Consumption by Grade
ULP95 ULR91 ULS98 EU-15 total Petrol Consumption = Mill T/Y EU-25 “ “ “ = “ “ EU-25 Fuel-Ethers Production Capacity = “ “
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Changing EU Fuel Quality
Premium Unleaded Gasoline (EN228) Year 1993 1995 2000 2005 2009 Sulphur ppm m/m max 1000 500 150 50/10 10 Benzene % v/v max 5 1 Aromatics % v/v max 42 35 Olefins %v/v max 18 Oxygen % m/m max 2.5 2.7 ?? RVP (Summer) kPa max 80 60 E100 % v/v min 40(s)/43(w) 46 FBP Deg C max 215 210
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Comparison – EU & Philippines
Unleaded Gasoline Property EU Philippines Sulphur ppm m/m max 50/10 500 Benzene % v/v max 1 2 Aromatics % v/v max 35 Ethers %v/v max 15 Oxygen % m/m max 2.7 - RVP (DVPE) kPa max 90/60 85/62 Octane Rating, min RON MON 95 85 81/93/95 AntiKnock Index (AKI) 87.5
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Ether Use in EU25 EU Fuel Quality Survey – Euro Super
Source: European Commission
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European policy in favour of biofuels
Directive 2003/30 “Promotion of biofuels for transport” Establishes indicative targets of 2% in 2005 and 5.75% in 2010 Reference value based on energy content of fuel Each Member State to set national targets (report 2004 & 2006) Commission to report progress by end-2006 Biofuels officially include ETBE and bio-MTBE
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EU-25 MSs National BioFuel Targets* 2005
EU Biofuels Directive 2003/30/EC Indicative Target ns ns ns ns ns ns EU-25 Average Implementation Plans’ Objectives *ETOH-equivalent Source: Lyondell – W.Mirabella
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European Fuel-Ethers Market: “Bio” vs, Conventional
… Bio-Ethers Share Increasing: Currently ~1/3rd Source: Lyondell – W.Mirabella
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Fuel Ether Production Capacities 2005
BOTLEK EUROPORT GELEEN PERNIS COLOGNE HEIDE KARLSRUHE 163 MARL SCHWEDT SCHWEDT VOHBURG WESSELING 65 SCHWECHAT 65 STENUNGSUND 50 PORVOO 110 PORVOO MAZEIKIAI 80 ANTWERP a 183 ANTWERP b 204 204 PLOCK 120 PLOCK b 204 KRALUPY 92 FAWLEY GRIMSBY KILLINGHOLME 82 MAZYR NOVOPOLOTSK 41 50 DUNKERQUE FEYZIN FOS SUR MER 612 GONFREVILLE 75 BRATISLAVA 52 80 SZAZHALOMBATTA a 55 SZAZHALOMBATTA b 53 TISZAUJVAROS 147 304 KREMENCHUG 24 ALGECIRAS BILBAO HUELVA LA CORUNA PUERTOLLANO 67 TARRAGONA a 54 TARRAGONA b 71 324 980 798 387 24 92 SISAK 24 52 836 65 SINES 50 180 220 MTBE Planned ETBE 24 TAME 35 MIDIA ONESTI PITESTI PLOIESTI a 20 PLOIESTI b 25 82 50 422 579 GELA MILAZZO PRIOLO RAVENNA SANNAZZARO 41 SARROCH 110 BOURGAS 82 ASPROPYRGOS 65 CORINTH NOVI SAD 35
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Excellent Octane Improvers
Cost-effective Excellent Octane Improvers Have high octane rating and low volatility, enabling substitution of other octane components such as aromatics Motor Octane Number Research Octane Number Blending Vapour Pressure (kPa) Boiling point (°C) Water tolerance MTBE ETBE TAME Excellent Excellent Excellent Ethanol 96 130 200* 78 Very poor Gasoline 82-88 92-98 70-100 26-230 * 5% in gasoline: derived from Abengoa data
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Good for the environment
Improves Air Quality MTBE reduces emissions from all types of petrol vehicles, regardless of their emission-control technology How? How much? Direct effect Oxygen allows more complete fuel combustion CO: Reduces emissions by same % as content in petrol Each 1 or 2% of MTBE typically lead to a 1% reduction in total HC emissions Indirect effect High octane and other properties allow to dilute other, less desirable, gasoline pool components Magnitude depends on eg MTBE content, vehicle emissions control technology, type/age of engine, driving cycle MTBE reduces direct VOCs' Ozone Forming Potential (OFP); generates about half of the ozone of typical gasoline hydrocarbons and one-tenth that of aromatics Fuel ethers widely used all over the world for over 30 years as a safe and clean “octane enhancer”, substituting lead
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Best environmental outlet for C4’s
Good for the environment Best environmental outlet for C4’s FCC units & steam crackers produce mixed (linear and iso) C4 stream as co-product Direct use in gasoline is greatly reduced because of: High vapour pressure High atmospheric reactivity Ethers best environmental outlet
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Best environmental outlet for C4’s
Good for the environment Best environmental outlet for C4’s For a refinery integrated with petrochemical industry most economic approach is; Convert isobutylene into a fuel ether Use linear butylenes to make alkylate Both alkylate and fuel ethers are clean, high octane, non-aromatic components Ethers superior octane performance offers refiner better blending flexibility
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Compatible Cost-effective California State Water Resources Control Board’s Advisory Panel literature assessment for the period No documented materials incompatibility issues for retail stations dispensing reformulated fuels containing ethers up to 15% v/v MTBE At 15% in gasoline, the effects of MTBE (on polymer compatibility) do not compromise equipment integrity
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Problem-free for Existing Car Park
Cost-effective Problem-free for Existing Car Park Car makers current and draft worldwide fuel charters state On the basis of emissions benefits, vehicle performance and existing regulations when oxygenates are used ethers are preferred Ethers have been successfully used in Europe for 30 years at levels up to 15%
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Ethers: fit as gasoline components
Ethers a sustainable option Ethers: fit as gasoline components European policy focuses on science and facts relating to health, environmental and fuel specification topics MTBE: European Risk Assessment conducted No risks to human health, consumers and atmosphere expected Specific measures to limit the risks in relation to the aesthetic quality of ground water (taste and odour) Proposals mainly dealing with the construction and operation of petrol underground storage and distribution facilities at service stations
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Ethers: fit as gasoline components
Ethers a sustainable option Ethers: fit as gasoline components ETBE: comprehensive physico-chemical, environmental and health data set supplied to EU Data under assessment by EU Competent Authorities Same conclusions as for MTBE TAME: European Risk Assessment conducted Similar conclusions to MTBE
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EU Risk Reduction Strategy: Main recommendations
Ethers a sustainable option EU Risk Reduction Strategy: Main recommendations Environment Establish monitoring programmes to permit early detection of contaminated groundwater Establish minimum requirements for technical and operational aspects of petrol underground storage and distribution facilities at service stations Include rules for MTBE-containing waste waters Workers protection (maintenance operations and automotive repair) Prescribe adequate protection to avoid skin irritancy Exposure to man via the environment Above measures, aimed at protecting groundwater, are considered sufficient to prevent the contamination of drinking water
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MTBE Risk Reduction Strategy
Ethers a sustainable option MTBE Risk Reduction Strategy Actions taken by Member States/EU EU: SCOEL proposing OEL of 50ppm (8h TWA) FIN: Service stations require environmental permit which includes groundwater monitoring requirements FIN: On-going project aimed at optimising monitoring design and practice for service stations FIN: Mandatory technical requirements on equipment, construction and safe operation of service stations put in place Q3, 2003
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MTBE Risk Reduction Strategy
Ethers a sustainable option MTBE Risk Reduction Strategy Actions taken by Industry The Institute of Petroleum has produced Guidelines for Soil, Groundwater and Surface Water Protection and Vapour Emission Controls at Petrol Filling Stations which covers issues of design, construction, operation & maintenance at such sites. They have also issued Guidelines for Risk Assessment for the Water environment at Operational Fuel Storage & Dispensing Facilities. CONCAWE published in 2003 revised guidelines for a risk assessment process for site clean up in the event of spills or leakage. All these documents deal with the overall issue of petrol storage and handling and so incorporate components such as MTBE. Individual operators have extensive operation and maintenance procedures along with spill response strategies for petrol storage and distribution facilities.
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MTBE Risk Reduction Strategy
Ethers a sustainable option MTBE Risk Reduction Strategy Actions taken by Industry EFOA has produced an MTBE Resource Guide, which explains how to prevent contamination by gasoline containing MTBE, and describes emergency response and remediation techniques EFOA also provides seminars and advice to interested parties on a regular basis The MTBE resource guide is available on the EFOA website:
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Ethers a sustainable option
USA vs Europe The American situation is unique Detection tolerances meant that a spill of up to 5 gallons of gasoline per tank, per day (18.9 litres/tank/day) was possible at US service stations. A leak of that amount would not be tolerated in Europe. In the US the dispensing system is pressurised to achieve high volume delivery. This will exacerbate any leaks. In Europe all service stations must have drainage to a separator In the US, important economic interests in favour of alternative octane enhancers, such as ethanol, drove the campaign against MTBE.
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Ethers a sustainable option
USA vs Europe In the United States, significant improvements to the underground storage tank (UST) program seem to have successfully reduced most MTBE detections to concentrations far below the 20 to 40 ppb suggested by the US EPA to avoid MTBE's unpleasant odour and taste. The U.S. Geological Survey has testified before the U.S. Congress that MTBE contamination is at very low concentration levels and in summary considered MTBE to be a minor problem. According to the California Department of Health Services, UST upgrades have dramatically improved groundwater protection. Data indicate that as USTs are upgraded the concentration level and frequency of MTBE detections is levelling off and beginning to decline.
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Ethers a sustainable option
Conclusions Europe leads the world by remaining focused on sound science and good management of infrastructure and logistics MTBE and the other fuel ethers will remain key gasoline components in the EU25 at levels up to and possibly beyond 15%
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Maraming Salamat Po
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EU Risk Assessment Report: Main Conclusions
Ethers a sustainable option EU Risk Assessment Report: Main Conclusions Risks are not expected and risk reduction measures already being applied are considered sufficient for: Human health Consumers Atmosphere and terrestrial ecosystem Micro-organisms in sewage treatment plants Need to limit risks for: Workers in car repair industry exposed to local skin effects Groundwater contaminated due to leaking storage tanks Population potentially exposed to contaminated drinking water due to leaking storage tanks
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Ethers a sustainable option
ADL Report Report for the European Commission on “MTBE and the Requirements for Underground Storage Tank Construction and Operation in Member States” Two key conclusions: “Widespread MTBE contamination on the same scale as in the USA (especially California) is unlikely. The risk of groundwater contamination is unlikely to increase, given important differences between the USA and the EU, although robust enforcement of the existing Member State regulatory framework is required to ensure this risk remains low in the future.” “Adequate enforcement of Member State requirements for the construction and operation of UST systems is the key to safeguarding water quality in the EU”
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EU Risk Assessment: Flowchart
Industry comments Further info Further testing Class & Lab proposals Classification and labelling SCOEL OEL Directive Recommendations affecting OELs Manufacturers Importers RA on internet OJ Publication Risk reduction measures Risk reduction strategy Competent Authorities Final version + Summary OJ Draft SCHER Final version of the RAR (TM level) Technical Meetings ("TMs") Several versions Rapporteur: Drafts RARs Priority Lists Data: Hedset Data compilation: IUCLID Risk reduction measures
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EU Regulatory Status of MTBE, ETBE & TAME
Ethers a sustainable option EU Regulatory Status of MTBE, ETBE & TAME MTBE ETBE TAME Risk Assessment Yes Published December 2001 ; Addendum September 2004 No Environment agreed September 2004; Human Health agreed March 2005 Risk Reduction Storage & groundwater To be finalised Groundwater Article 12(2) of Regulation 793/93 Not relevant as risk assessment carried out. Data reviewed at November 2005 TC NES. To be finalised April 21 by written procedure. Classification & Labelling 29th ATP (May 2004) F; R11 Xi; R38 F; R11; R67 (Proposed) 31st ATP (to be published in 2006) F; R11 Xn; R22 R67 OECD Assessed SIAM 11, January 2001 SIAM21, October 2005 SCOEL Final report adopted in March 2005. 50ppm 8h TWA & 100ppm STEL proposed. Publication awaited.
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Ethers a sustainable option
Groundwater 100 Ether & Refining Industry must continue to improve UST’s Source: Gibbs, L., 1998. Oxygenate Use in Gasoline
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Ethers a sustainable option
MTBE - Remediation The large array of well-proven remediation technologies for treating soil and groundwater contaminated by conventional gasoline are applicable to gasoline containing MTBE but more treatment is required. air-stripping, adsorption using activated carbon biological degradation. Traditional pump-and-treat technologies available for water plants have also proven effective for dealing with water contaminated with gasoline containing MTBE. MTBE is a biodegradable substance Aerobic decomposition occurs in natural conditions Anaerobic decomposition of MTBE is slow, but can often be readily improved by oxygen feed, extra nutrients and microbe augmentation
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