1. - My application works like a dream…does it. -No prob, MOON is here. F
- My application works like a dream…does it? -No prob, MOON is here!! F. Varela on behalf of many people who have greatly contributed to the project CERN, April 2016

2. BE-ICS Industrial Controls
Fieldbus TN
PLCs
Sensors
&
Actuators
MOON
(Monitoring)
High Voltage
DIM/CMW
OPC
Field layer
Process layer
Supervision layer
~200 WinCC OA systems
~500 control devices
~1 Million IOs

3. Industrial Controls at CERN
Device
Quantity
Data Servers
138
WinCC OA projects
185
WinCC OA processes
6644
WinCC OA functionalities
4827
PLCs
409
FEC 94
WinFIP 38
DIP Publications 29
WEB Services 12
DIP Name Servers
1+1
How can be sure that every single element is working correctly?

4. BE-ICS Industrial Controls
Fieldbus TN
PLCs
Sensors
&
Actuators
MOON
(Monitoring)
High Voltage
DIM/CMW
OPC
Field layer
Process layer
Supervision layer
~200 WinCC OA systems
~500 control devices
~1 Million IOs

5. MOON
The Monitoring Operation of cOntrols Network (MOON) is an integrated tool for configuration management and application monitoring
Provides centralized deployment of SW components onto sets of PVSS applications
Intensively used for upgrades during TS with reduced manpower and required time -> Efficiency increase!!
Monitors all BE-ICS WinCC OA-based applications and related equipment (e.g. hosts, PLCs) for the machine and Tech Infrastructure
Primary tool for the BE-ICS piquet and application experts
Provides separate views for app responsible and the SBS
Builds on top of JCOP tools developed for the LHC Experiments

6. System Configuration DB
MOON Building Blocks
Standard JCOP FW Components
PVSS Application 1
PLC1
MOON
PLC2
UNICOS layer
Archiving
MOON Specific
CIT
SOT
PLCn
PVSS Application 2
PLC Monitoring Agent
PVSS Application N
PLC1
System Configuration DB
PLC2
PLCn
Legends
CIT: JCOP Component Installation Tool SOT: JCOP System Overview Tool
Monitoring Agents Software Management Agent

7. MOON Main GUI ...in monitoring mode Link to Alarm screen
Multiple views
Link to logbook
Color-coded FSM tree
LHC Access Conditions
Alarms per application grouped
by category
Switch to configuration mode
All BE-ICS Industrial Controls Applications are monitored and configured using the tool

8. Navigation Intuitive navigation to localize errors
Graphical representation of connections and dependencies amongst components

9. Alarms Alarm screen showing live and historical alarms
Grouping of alarms per application
Direct access from the alarm screen to the web procedures written by the Experts

10. MOON’s Alarms MOON Runs 24/7 completely unattended!!
Problems that require expert intervention are immediately reported via SMS to the expert on call
(A tiny fraction (5%) of the alarms configured in MOON (>10,000)trigger a SMS)
Active more than 15 minutes
More than 3 occurrences
SMS required flag
Only a tiny fraction of the alarms trigger an SMS
F. Varela – CERN EN/ICE – Openlab meeting – 29th March 2012
PVSS in large distributed systems - 10

11. How can I be sure that everything is working as expected?
Reports
How can I be sure that everything is working as expected?
Periodic reports summarized in an intelligent way the data archived over a period of time
Daily: ed to experts so that they know what it happened over the last 24h in their applications
Long-term:
allow detecting slowing changing effects, e.g. memory increase, filesystem space shortage
flickering alarms, recurrent problems, mis-configuration of the apps, etc

12. Time stamp: may I trust the information in the browser?
webMOON
MOON web site –
RSS feed
Time stamp: may I trust the information in the browser?
Link to the procedures written by the expert also available via the web!

13. Backup Slides

14. MOON: What is it?
A tool for the central teams to understand the operational state of the control system

15. MOON Interfaces WEB GPN RDC/Linux GTW AFS TN Oracle
(Archive
& Config)
MOON (PVSS) CS-CCR-MONI
CMW
PMON
DIM
CMW
DIP
PLC
Agent
FIP
FIP
FEC
FIP
FEC EL
Net
FEC