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Power Xpert™ C445 Motor Management Relay

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Presentation on theme: "Power Xpert™ C445 Motor Management Relay"— Presentation transcript:

1 Power Xpert™ C445 Motor Management Relay
Key Facts Training Presentation C445 Overview C400 Series MCC Offerings System and Module Overviews C445 Functionality Communications & Tools Protections & Monitoring Pre-Defined Operation Modes Example Wiring Diagram Fault Diagnostics Replacing Units Part Number Scheme

2 Motor management relay C441 Intelligent Motor Insight relay
Power Xpert™ C445 Motor Management Relay C400 Series: scalable protection C445 is newest, most intelligent addition Continued investment in motor protection technology C400 Series has over 400,000 units installed in 40+ countries Power Xpert® C445 Motor management relay 2015 C441 Intelligent Motor Insight relay C440 Overload relay 2010 C445 is latest, most intelligent addition to a proven family of advanced motor protection. Basic

3 Power Xpert™ C445 Motor Management Relay Integrated MCC Designs
Global offerings – NEMA and IEC Motor Control Centers Continued investment in motor protection technology Power Xpert® C445 Motor management relay NEMA Motor Control Centers Freedom 2100 FlashGard Arc-resistant (both families) IEC Motor Control Centers Power Xpert CXH C445 is latest, most intelligent addition to a proven family of advanced motor protection. Basic

4 Power Xpert™ C445 Motor Management Relay Product overview
An intelligent motor management relay designed to be easy to use and connect to any PLC or DCS system Unique Features: Multiple network options Free integration tools Configurable protection suite Compact, modular footprint Easy user interface Pre-defined operation modes Advanced monitoring and fault diagnostics Offering: Voltage Range: 0 – 690V Current Range: 0.3 – 800A Frequency Range: 20 – 80Hz Supply Power: 120/240 Vac or 24Vdc

5 Power Xpert™ C445 Motor Management Relay System Overview
Flexible modular system MEASUREMENT PROTECTION CONTROL MONITORING COMMISSIONG L1 L2 L3 PROFIBUS, Ethernet/IP, ModbusTCP, Modbus Serial Web Pages, Power Xpert inControl (CH-1) (CH-2) USB On-board Modbus Serial PTC (Optional) M M Measurement Module Current & Voltage Measurement Binary Thermistor (PTC) option Base Control Module Motor Protection & Control Multiple Operation Modes Power Options 120/240 VAC or 24 VDC IO Options 120 VAC or 24 VDC (4 in 3 out) User Interface Control/Diagnostics Family Monitoring/Programming User Interface USB connectivity (both)

6 Power Xpert™ C445 Motor Management Relay
Base Control Module Overview – Front View DIP Switches Node addressing and configuration selection Communication Slot Optional communication cards insert here Ethernet (Modbus/TCP & EtherNet/IP) PROFIBUS * Optional Modbus Serial (RS-485) is provided via 3-Pin terminal on bottom of Base Control Module Output Status LED’s indicate the status of each output Input Status LED’s indicate the status of each input Status LEDs Status: Indicates Trip Status CH-1: Indicates Measurement Module connection status CH-2: Indicates User Interface connection status Modbus: Indicates Modbus connection status USB: Indicates USB connection status Inputs (4) Digital Inputs, 24VDC or 120VAC I/O functionality automatically configured to the application based on operation mode, can also be used as general purpose Removable screw terminals USB Port Micro AB USB connector for connection to Power Xpert inControl for commissioning or monitoring Test / Reset Button Manually trip (test) the Base Control Module < OR > reset after a trip

7 Power Xpert™ C445 Motor Management Relay
Base Control Module Overview – Bottom View RS-485 Connector Optional on board Modbus Connect to Modbus Masters Perform firmware upgrades Relay Outputs 1 & 2 (2) Form A NO Relay Output 3 (1) Form C NO/NC CH1/CH2 Ports Connects to other system modules (Measurement Module, User Interface) Either port to any module—provides power and communications across modules Use RJ-12 cables from Eaton available in various lengths: D77E-QPIP… part numbers Input Power Available in AC Power (85 – 264 VAC) and DC Power (18 – 30 VDC) Options

8 Power Xpert™ C445 Motor Management Relay Measurement Module Overview
Voltage Terminals Provides voltage and power/energy monitoring and protection Pass through CTs 45mm: Max 6 AWG / 10 mm² 55mm: Max 3 AWG / 25 mm² 90mm: Max 2/0 AWG / 70 mm² Optional PTC Input Factory option for Positive Temperature Coefficient Protection 45mm Frame – 0.3 to 45 A 55mm Frame – 9 to 72 A 90mm Frame – 17 to 136 A External CTs – 60 to 800A (paired w/ 1-5A MM)

9 Power Xpert™ C445 Motor Management Relay
User Interface Overview – Two Options Monitoring User Interface One part number Control buttons automatically configure to application (including options to disable) Easy monitoring by menu for current, voltage, power thermal and other system operating data Setup Wizard Configure any parameter in C445 Fault Diagnostic windows Optional password protection and screen idle settings Easy, intuitive navigation Control User Interface (family) Multiple options custom to the application NEMA and IEC color schemes Four extra digital inputs at back Designed for applications where customer wants parameter setting and monitoring to be restricted to the network or a PC

10 Power Xpert™ C445 Motor Management Relay Functionality
C445 Overview C400 Series MCC Offerings System and Module Overviews C445 Functionality Communications & Tools Protections & Monitoring Pre-Defined Operation Modes Example Wiring Diagram Fault Diagnostics Replacing Units Part Number Scheme Basic

11 Intelligence Made Easy
Power Xpert™ C445 Motor Management Relay Customer Value Plug & Play Products that are PLC/DCS Agnostic, offering easy integration into various networks. Intelligence Made Easy Making products smarter and less reliant on upstream controllers, yet simpler to use. Basic

12 Power Xpert™ C445 Motor Management Relay Plug & play connectivity
PROFIBUS PLCs Ethernet/IP and ModbusTCP PLC, DCS Systems GSD files for Siemens software Integration tools for Rockwell PLCs Add on Instructions EIP-Assist Memory backup Copy configuration parameters to a new device Automatic—No programming required Web Enabled Save custom parameter groups for quick access Modbus Serial On-board option Run multiple networks Free PC Tool Power Xpert inControl Save configuration files Access device with or without network (USB, ModbusTCP) Network based Local User Interface Options Control and diagnostics Monitoring, programming, control and diagnostics

13 Power Xpert™ C445 Motor Management Relay
Tools: EtherNet/IP Assist Plug & Play Simple free tool that integrates Eaton products into Rockwell RSLogix 5000 software Automatically generates tag file for importation Eliminates need to manually enter I/O tag info for Eaton control products Significantly reduces time and labor cost for integration work

14 Power Xpert™ C445 Motor Management Relay
Tools: Add-on Instructions Plug & Play Custom instructions you design and create Reuse code, reduce development and documentation time Best suited for large, complex projects where a large population of top level alias tags from a single device creates difficulty

15 Power Xpert™ C445 Motor Management Relay Tools: Power Xpert inControl
Plug & Play Free software provides easy device configuration over local USB or ModbusTCP Example: Program multiple devices using Modbus TCP (1) Connect PC to Ethernet network (2) Open inControl (3) Select Modbus TCP (4) Add a C445 (5) Enter IP Address of C445(s) (6) Program & Monitor any C445 over the network connection * A typical network connection will not require changes to the PC IP address. If you connect directly to an individual C445 Ethernet port you need to set a static IP address in a range which matches the IP address of the C445. Typically xxx

16 Power Xpert™ C445 Motor Management Relay Webpages
Plug & Play Simply type in IP address to access C445 Once the C445 webpage is open, users can select any category or create their own category in the webpage

17 M Power Xpert™ C445 Motor Management Relay
Protection for the entire power system Intelligence Made Easy User customizable intelligent motor protection for the entire system – from the incoming power source feeding the motor all the way to the individual pump or load. All the protection you need, in a single device Voltage (Incoming Line) Current (Motor) Power & Energy (Load) M

18 Power Xpert™ C445 Motor Management Relay
Protection and monitoring Intelligence Made Easy

19 Power Xpert™ C445 Motor Management Relay
Predefined operation modes for motor control Intelligence Made Easy C445 can be configured to one of several predefined operation modes. The mode defines the relay inputs and outputs for that application. Overload Only – Most Basic Configuration Traditional motor overload applications, no control of contactor Starter Profiles Profiles for common starter applications FVNR, FVR, Star/Delta, Two Speed, Two Speed Dahlander, Auto-Transformer Starter Feeder Control – HMCP/MCCP Two modes of operation: with our without actuation Specialty Profiles Contactor Control – Uses an open command to deactivate contactor control relays and a close command to activate General Purpose I/O – provides user 4 inputs/ 3 outputs that can be controlled over a fieldbus network Using control operation modes and the User Interface for local control can totally eliminate hardwired controls schemes and dedicated pushbuttons if desired. But, user can still use fieldwiring for local control if desired.

20 Power Xpert™ C445 Motor Management Relay
Example wiring diagram Intelligence Made Easy

21 Power Xpert™ C445 Motor Management Relay
Advanced Protection – Voltage Loss Restart An advanced protection setting that will automatically restart a motor in the event of voltage loss or sag conditions. Voltage levels and time levels are user settable. Example 3: Voltage Returns within Long Time VL Long Time 100% VL Short Time 90% If control power to C445 is constant during main undervoltage conditions (UPS or separate source) all (3) restart/time delays can be used Delays are user settable The contactor will drop out in undervoltage conditions when voltage falls below drop-out value of contactor coil. This protection is not intended to hold the coil in, rather automatically pull it back in when voltage returns Voltage Return Level Mains Voltage Voltage Loss Level 50% Auto Time Long Time Delay C445 Output Relay Closed Open Closed Motor Contactor Open C445 can withstand 50% control power for 200ms, allowing for “Auto Time” re-starts without UPS or separate source control power

22 Power Xpert™ C445 Motor Management Relay Fault Diagnostics
C445 Overview C400 Series MCC Offerings System and Module Overviews C445 Functionality Communications & Tools Protections & Monitoring Pre-Defined Operation Modes Example Wiring Diagram Fault Diagnostics Replacing Units Part Number Scheme Basic

23 Fault queue (last 10 faults)
Power Xpert™ C445 Motor Management Relay Easy Fault Diagnostics Intelligence Made Easy Identify faults easily from any source: User Interface Power Xpert inControl Over your network Trip Snapshot: View critical system parameters recorded at time of fault Exits fault notification screen. Screen will re-appear on start attempt if fault is still present. Fault queue (last 10 faults)

24 Power Xpert™ C445 Motor Management Relay
Easy Fault Diagnostics Intelligence Made Easy Identify faults easily from any source: User Interface Power Xpert inControl Over your network

25 Power Xpert™ C445 Motor Management Relay Easy Fault Diagnostics
Intelligence Made Easy Identify faults easily from any source: User Interface Power Xpert inControl Over your network ….continues

26 Power Xpert™ C445 Motor Management Relay Replacing a Unit
C445 Overview C400 Series MCC Offerings System and Module Overviews C445 Functionality Communications & Tools Protections & Monitoring Pre-Defined Operation Modes Example Wiring Diagram Fault Diagnostics Replacing Units Part Number Scheme Basic

27 Power Xpert™ C445 Motor Management Relay Changing out a single module
Plug & Play 1: Disconnect RJ-12 cable connected to device 2: Remove panel mount screws or clip off DIN Rail 3: Mount and connect replacement module 4: “Re-Pair External Modules” User Interface: PRGServices InControl: Click Re-Order Tip! View Catalog Number & Description (as well as serial number, firmware version, etc.) of connected modules in: PRG  System View User Interface menu

28 Power Xpert™ C445 Motor Management Relay
Memory backup module makes device replacement easy Plug & Play Real time clock for time-stamping Sync with inControl 6-10 year battery life, can be monitored Saves configuration data to use for quick device replacement Saved to NV memory Insert in new device and will “copy” parameters to new device Like a SIM card Provides backup of configuration parameters to be used in device replacement Also provides real time clock functionality

29 Power Xpert™ C445 Motor Management Relay
Save Configuration Files for Later Use Plug & Play

30 Power Xpert™ C445 Motor Management Relay Functionality
C445 Overview C400 Series MCC Offerings System and Module Overviews C445 Functionality Communications & Tools Protections & Monitoring Pre-Defined Operation Modes Example Wiring Diagram Fault Diagnostics Replacing Units Part Number Scheme Basic

31 TIP: Use automatic C445 Part Number Builder at www.eaton.com/c445 !
Power Xpert™ C445 Motor Management Relay Part Number Schemes TIP: Use automatic C445 Part Number Builder at ! Basic

32 Power Xpert™ C445 Motor Management Relay Part Number Schemes
Basic

33 Power Xpert™ C445 Motor Management Relay Part Number Schemes
Basic

34 Power Xpert™ C445 Motor Management Relay Part Number Schemes
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35 Thank you! Power Xpert C445: Intelligence, Made Easy
Power Xpert™ C445 Motor Management Relay Questions/Live Demonstration Thank you! Time for questions, demonstration of software, etc as requested Power Xpert C445: Intelligence, Made Easy Basic

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