1. usa.siemens.com/modernize
Modernization made easy: A step-by-step guide Future-focused technologies for today‘s Digital Enterprise

2. Table of Contents Your future-focused partner 3
Modernizing with Siemens Digital Enterprise 4
Why Siemens? 5
Why not just stay with my current vendor? 6
Automation solutions for today and tomorrow 7-10
Best-in-class individual components 11
Support and consulting services
Migration steps
Modernization tools
Siemens EtherNet/IP solutions
Rockwell conversion example
Contact Us 53

3. Your Future-Focused Partner
How Siemens Helps:
We’re your future- focused automation partner that can help you adapt to — and capitalize on — the furious pace of change in today’s global economy.
To meet your customers’ expectations, you have to find new and innovative ways to
reduce time-to-market
enhance flexibility
increase efficiency

4. Modernizing With Siemens Digital Enterprise
We help you leverage the latest automation technologies to build what we call the “Digital Enterprise.”
What is the Digital Enterprise? A holistic approach that covers the entire product lifecycle, from product design to production planning, production engineering, production execution and, finally, services.
How Siemens enables the Digital Enterprise
Our Digital Enterprise Software Suite enables customers to complete the steps of the production lifecycle simultaneously rather than sequentially (the traditional method).
The result: improved productivity and efficiency.

5. Why Siemens? Return on investment Productivity Transparency
TIA Portal—may reduce your engineering time by up to 30%
Productivity
Integrated “no programming” diagnostic capabilities
Transparency
Remote monitoring: Connect to existing third-party controllers for data sharing and move information to today’s MRP systems.
Leading Technology
State-of-the-art portfolio, including SIMATIC S controller
Safety
Safety Integrated: Comprehensive portfolio of control, drive and switching technology
Security
A comprehensive, integrated approach for the protection of plant, network and system security.
Support
Global and local sales and support in 190 countries

6. Why not just stay with my current vendor?
Obsolete Products
You may still need to:
Convert code to their new programming software
Train your engineers and maintenance personnel
Risk downtime during the changeover
Siemens makes modernization easy with:
conversion tools
a step approach
state-of-the-art technologies to sustain future growth
support
training

7. Automation solutions for today and tomorrow

8. Automation solutions for today and tomorrow
A future-focused, totally integrated approach
Totally Integrated Automation (TIA)
An open system architecture that covers the entire production process
Maximum interoperability across all automation components
TIA offers:
Consistent data management
Global standards
Uniform hardware
Software interfaces
Minimized engineering time
Reduced costs
More flexibility
Key Benefits

9. Automation solutions for today and tomorrow
A future-focused, totally integrated approach
BENEFIT
Improved engineering efficiency
RESULT
Lower design costs
Integrated diagnostic functions
RESULT
Minimized downtime
Integrated communication tools
RESULT
Production flexibility
Integrated security functions
RESULT
Enhanced plant and network security
Technologies that protect personnel, machinery and the environment
RESULT
Improved safety
TIA optimizes the entire manufacturing process, leading to increased ROI
Single, streamlined database
RESULT
Optimized data quality
More access to data
RESULT
Better decision making
Global standards
RESULT
Simplified implementation of automation solutions
Interoperability of system-tested components
RESULT
Improved overall performance

10. Automation solutions for today and tomorrow
The TIA Portal
The key to unlocking the full potential of TIA is our TIA Portal — A single engineering framework that seamlessly integrates:
Controllers
Distributed I/O
HMI panels
Drives, motion control and motor management
Features that enable reduction of engineering time transparency and diagnostics include:
Integrated “no programming” diagnostics
One common tag database
Ability to create custom libraries
An overall project management tool
Intuitive system functions
Time-saving functions (such as online/offline comparisons, pictorial system view with online diagnostics, no-PC-required trace)
TIA Portal = up to 30% reduction in engineering time!

11. Automation solutions for today and tomorrow
Best-in-class individual components
Upgrade individual products with:
Ease of integration with existing assets
Easy-to-configure hardware and software
Resolution of maturity/obsolescence issues
Features to support flexibility and competitiveness
Flexibility to support various network protocols, including PROFINET and EtherNet/IP

12. Automation solutions for today and tomorrow
Support and consulting services
Industry Online Support Site Resource for comprehensive info, FAQs, and application examples for all products, systems and services in the fields of automation and drives
Technical and Engineering Support 24/7 support for all inquiries about functionality, handling and fault clearance of Siemens industrial products
Global Support Available in 190 countries; Standardized global part numbers and ease of communication in your preferred language
Regional Application Engineers Provide local assistance
Experienced Global Network of Certified Solution Partners Extensive industry knowledge using Siemens components to implement tailored solutions for specific applications and timetables

13. Automation solutions for today and tomorrow
Training Services
Siemens Standard Support Services reduce your total cost of ownership:
No Charge single, toll-free number with live operators
No Charge standard technical support until product maturity during normal business hours
Our training services help you:
Assess
Define
Implement
Manage
A workforce improvement program that is customized to your exact learning needs.
Courses include:
Product
Safety
Certification learning programs
Course delivery methods:
In-person
Virtual instructor-led
Digital

14. Modernize your operations, start-to-finish

15. Modernization made easy: A step-by-step guide
Migration Steps 1 2 3 4 5 6 7 8 9 10
INSPECT
OBTAIN
DEVELOP
MIGRATE
ADD
TEST
UPDATE
INSTALL
START
TRAIN
Physically inspect application / machine for fit, networking and function
Obtain a copy of the current documentation for hardware and software
Develop the hardware solution
Migrate control code
Add advanced diagnostics
Test the application using simulation
Update documentation
Install on-site
Start up on-site
Train plant personnel

16. Modernization made easy: A step-by-step guide
Flow chart: Start-to-finish steps to modernize your operations
START
Physically review the system to be migrated
Locate an appropriate Siemens solution for any special hardware being used such as that supplied by AB Encompass partners
In the event that a SIMATIC library function is not available for a specific AB function, create a SIMATIC library function and add it to the SIMATIC AB library
Verify the HMI
Connection(s)
Develop preliminary
drawings for the
application using the
new SIMATIC hardware
Modify and document
the updates to the
application hardware
and software
Determine the panel space and locale space for mounting an additional panel if required
Configure the HMI Tags
Develop an operator/
maintenance manual
for the plant
Configure the HMI
Graphics
Modify and release the
final drawings for the
application
Choose and configure an appropriate SIMATIC PLC and configure it in TIA Portal
Create SIMATIC functions for any new hardware
or gateways that will be used
Get drawings of the physical application and a copy of the application program
Configure the HMI
Alarms
Take the new system to site and install it
Archive the application
code
If required to connect to a specific network, determine an appropriate gateway or SIMATIC solution
Configure the HMI
Trending
Create the Main calling routine(s)
Wire the IO using the
fastest method possible
Get acceptance sign-off
from customer
Analyze the current I/O and determine if special hardware is being used
Configure the PLC/HMI security
Add PROGRAM_ALARM for diagnostic messages to the S display and HMI
Adapt the network
configuration to the plant
network infrastructure
Deliver all documentation
and drawings to the
customer
Migrate the existing AB programs using the TIA Migration Tool
Cross reference the I/O to appropriate SIMATIC I/O
Test the new configuration using simulation
Startup and test the
new application
Configure the HMI(s) in TIA Portal
Correct any issues
found during simulation
END
*AB refers to Allen-Bradley® owned by Rockwell Automation®

17. Migration Steps
Physically inspect application / machine for fit, networking and function 1
Fit
Examine existing panel spaces
Does new hardware fit into existing spaces?
Space for new panel(s)?
Networking
Distributed I/O?
Drive(s) connectivity?
Connectivity to MES?
Function
Existing control capabilities
Memory sizes
Execution time
I/O type
Specialized components being used?
HMI(s)?
INSPECT
START
Physically review the system to be migrated
Determine the panel space and locale space for mounting an additional panel if required

18. 2 Obtain a copy of the current documentation for hardware and software
Migration Steps
Obtain a copy of the current documentation for hardware and software 2
Hardware
Wiring
Connectivity
Number of spares
Sensors used
Controller hardware
Controller
I/O
HMI
Networking details
Software
Symbols (tag names)
Comments
Structure
Logic
OBTAIN
Get drawings of the physical application and a copy of the application program

19. 3 Develop the hardware solution Migration Steps Special Hardware Needs
Upgrade/change
Encompass partner products
Gateways
Sensors
Cross Reference Control Hardware
Controller
Memory size
Execution time
Networking support
Certifications
I/O
Module types
Quantity
Wiring
Panel fit
Drives
HMI
DEVELOP
Analyze the current I/O and determine if special hardware is being used
Cross reference the I/O to appropriate SIMATIC I/O
Choose and configure an appropriate SIMATIC PLC and configure it in TIA Portal
Locate an appropriate Siemens solution for any special hardware being used such as that supplied by AB Encompass partners
If required to connect to a specific network, determine an appropriate gateway or SIMATIC solution

20. 4 Migrate control code Migration Steps
Create Equivalent Data Files or Structures
Retain current structure
Create equivalent data files with tag names / comments
Symbolic
Create equivalent symbolic arrays and comments
Create New Logic
Required for new hardware / gateways / sensors
Convert Logic
Retain current structure
Create equivalent instructions and calling structure
Symbolic
Create new instructions and calling structure
MIGRATE
Migrate the existing AB programs using the TIA Migration Tool
In the event that a SIMATIC library function is not available for a specific AB function, create a SIMATIC library function and add it to the SIMATIC AB library
Create SIMATIC functions for any new hardware
or gateways that will be used
Create the Main calling routine(s)

21. 5 Add advanced diagnostics Migration Steps
Application-Specific Messages
For the integrated Controller display
For the HMI display
Fast Machine Diagnostics
Maintenance without Development Tools
Reduced Downtime and Production Loss
ADD
Add PROGRAM_ALARM for diagnostic messages to the S display and HMI
Configure the HMI
Graphics
Configure the HMI(s) in TIA Portal
Configure the HMI
Alarms
Verify the HMI
Connection(s)
Configure the HMI
Trending
Configure the HMI Tags
Configure the PLC/HMI security

22. 6 Test the application using simulation Migration Steps
Test without Hardware
Test Incrementally
Reduce Startup Time
TEST
Test the new configuration using simulation
Correct any issues
found during simulation

23. 7 Update documentation Migration Steps
Ensure Proper Documentation for Plant Maintenance
UPDATE
Develop preliminary
drawings for the
application using the
new SIMATIC hardware
Develop an operator/
maintenance manual
for the plant

24. 8 Install on-site Migration Steps Install New Control Hardware
Controller
I/O
Network components (Distributed I/O)
HMI(s)
Sensors
Drive(s)
Disconnect/Connect
INSTALL
Take the new system to site and install it
Wire the IO using the
fastest method possible
Adapt the network
configuration to the plant
network infrastructure

25. 9 Start up on-site Migration Steps Verify I/O Test Machine Operation
Make Changes as Necessary
Finalize Application
Finalize Documentation
START
Startup and test the
new application

26. 10 Train plant personnel Migration Steps Hardware Training
Development Tools Training
Operator Training
Maintenance Training
Documentation Overview
TRAIN
Modify and document
the updates to the
application hardware
and software
Get acceptance sign-off
from customer
Modify and release the
final drawings for the
application
Deliver all documentation
and drawings to the
customer
Archive the application
code
END

27. Modernization Tools
To access our complete offering, please visit: usa.siemens.com/modernization-tools.

28. Rockwell Automation® PLC-5® to SIMATIC S7 Application Conversion Guide
Modernization tools
Rockwell Automation® PLC-5® to SIMATIC S7 Application Conversion Guide
Provides guidance for users who have used legacy control systems based on Rockwell Automation Controller-5 or SLC-500.
Explains the major differences between the Rockwell Automation control system and the SIMATIC S7 control system
Describes and illustrates migration approaches
Demonstrates a number of use cases

29. WinCC Tag Converter Modernization tools
Provides a fast and easy way to convert tags exported from the Rockwell Controller to a format that can be imported into WinCC (TIA Portal).
Produces output for:
HMI systems
SIMATIC Panels
WinCC Runtime Advanced
WinCC Professional
Provides the ability to synchronize Rockwell tag data with WinCC (TIA-Portal). This allows WinCC panels to easily communicate with Rockwell controllers.

30. Open communication between Logix and S7-1200 / S7-1500
Modernization tools
Open communication between Logix and S / S7-1500
Provides a library for Rockwell ControlLogix/GuardLogix and SIMATIC S / 1500 that allows communication via a standard protocol (TCP/IP) without using a gateway.
Libraries contain communication function blocks for the S / 1500 to communicate with Rockwell Logix controllers.
Send
Receive
CompactLogix
ControlLogix
S7-1500

31. EtherNet/IP™ connectivity
Modernization tools
EtherNet/IP™ connectivity
In development
S EtherNet/IP Function Block (GET/PUT)
Function Blocks for SIMATIC S / S to read/write data in a Rockwell controller via EtherNet protocols with no code changes in the Rockwell controller.
No Code Modifications Required
Put
Get
CompactLogix
ControlLogix
S7-1500

32. ProSoft gateways Modernization tools Function Blocks In development
PROFINET to EtherNet/IP™ Gateway
Provides simple connectivity between controllers and periphery using a ProSoft* Gateway (PROFINET to EtherNet/IP).
Using gateways from other vendors is possible.
Function Blocks
Function Blocks for SIMATIC S / S to communicate EtherNet/IP to ProSoft Gateways for connectivity to Rockwell Automation legacy networks (AB RIO and DCSNet)
Siemens
ProSoft gateway
Driver
FB in S7-1500
Periphery
Systems
Drives
ProSoft third-party gateway
ROK legacy fieldbus (RIO)
ProSoft third-party gateway
Periphery
Systems
Controllers
EtherNet/IP
PROFINET
Drives
*ProSoft is owned by ProSoft Technology®:

33. FAQs (Frequently Answered Questions)
Modernization tools
FAQs (Frequently Answered Questions)
Sample FAQ
Q: How do I communicate with a Rockwell PLC from a Siemens HMI?
A: The answer demonstrates:
How to communicate with the maximum data throughput between a Rockwell Controller and a Comfort Panel / Advanced Runtime using the included communication networking driver “Allen-Bradley EtherNet/IP.”
SIMATIC HMI
Rockwell Controller

34. Siemens Migration Studio
Modernization tools
Siemens Migration Studio
Migration Studio converts…
data files (tags)
code files (logic)
program files
tasks
routines
Migration Studio reads Rockwell software from…
RSLogix5 (Controller-5)
RSLogix500 (SLC 500)
Studio 5000 * (Compact-, ControlLogix)
RSView32 (PanelView32)
Migration Studio exports to…
TIA Portal V13 SP1 Upd 1 (Openness required)
WinCC Comfort Advanced
Hardware Conversion
In development

35. ET200 converter Modernization tools
Via Intranet
Quickly converts third-party order numbers (Rockwell – 1734 Point I/O, 1756 ControlLogix, Beckhoff, etc.) into SIMATIC ET200 order numbers.
Optimizes conversion result automatically with regard to the number of channels and type of connection

36. Siemens EtherNet/IP Solutions
The EtherNet/IP™ Solutions family offers the flexibility to support both PROFINET and EtherNet/IP, and compatibility within any PLC. Solutions offer best-in-class features, and configuration to your existing network is fast and easy.

37. Siemens EtherNet/IP™ Solutions
Connecting ET200S I/O through EIP-200S adapter interface
EIP-200S adapter interface facilitates the connection of ET200S modules with EtherNet/IP networks.
An application example demonstrates the setup, installation and use of the EIP-200S module with CompactLogix.

38. Siemens EtherNet/IP™ Solutions
SINAMICS Drives
CBE20 Communication Board
Choose correct control module plus CBE20 board
SINAMICS G130 High-Horsepower Modular Drive Components
SINAMICS G150 Enclosed Drives
SINAMCIS S120 High Performance / Servo Drive System
(In chassis, bookshelf, blocksize and enclosed cabinets)
EtherNet/IP Connectivity
SINAMICS S150 Enclosed Regenerative Drive
SINAMICS DCM DC Drives
Choose correct Ethernet control module
SINAMICS G120 General Performance Vector Drives
(In compact, modular, distributed and enclosed versions)

39. Siemens EtherNet/IP™ Solutions
SIMATIC Ident – RFID and code reading solutions
RF 181EIP
Logix Platform
SIMATIC RF300
SIMATIC RF200
SIMATIC RF600
Rockwell does not currently have a complete RFID solution.
The RFID181EIP module acts as the interface to an EtherNet/IP network.

40. Siemens EtherNet/IP™ Solutions
Networking Infrastructure / cabling
Wired / Wireless Communications
EtherNet/IP requires IGMP snooping, supported in the following products:
X-500
X-400
X-300
XB200
EtherNet/IP is standard TCP/IP; the networking components just transport the information
FastConnect
The most superior cabling solution in the market components just transport the information

41. Enterprise License Program (ELP)
Minimize Risk
Enterprise License Program (ELP)
Allows easier distribution, installation, license management and maintenance of Siemens Engineering Software at key, multi-site accounts with large numbers of users. Customers who have a long, trusting relationship with Siemens qualify for this program and are able to host Siemens Engineering Software without any copy protection on a centrally located server. This offers an economical solution for customers to maintain a large number of engineering software installations across multiple sites.
One central software and license management location
Lean and efficient processes
Complete transparency of software use ensures compliance
Easy software inventory provides ad hoc reporting
Master Software DVD and reusable Master License Key
Time-saving and standardized installation
Immediate reinstallation in case of hardware crash or change
Existing current licenses can be applied to EPL
Easy software maintenance
Supports Engineering Software related to Automation and Drive families
Provides more price stability and simplifies budgeting for the customer

42. Rockwell Conversion Example

43. Rockwell conversion example
Packaging machine
Rockwell
Allen Bradley SLC 500
Panelview
AMCI Resolver
Siemens
SIMATIC S7-1500
SIMATIC Basic Panel
SIMOTICS Encoder

44. Rockwell conversion example
Controller program structure
Similar program structure for maintenance personnel

45. Rockwell conversion example
Controller program file structure
Similar file-naming structure, but more intuitive
Siemens can still work with absolute data files
No need to convert to arrays

46. Rockwell conversion example
Controller program logic structure
Ladder logic is ladder logic
Similar symbols
Comments are the same

47. Rockwell conversion example
Controller tags
Tag names nearly identical
Similar addressing
Comments are the same

48. Rockwell conversion example
HMI structure
Same screen names

49. Rockwell conversion example
HMI tags
Tag names nearly identical

50. Rockwell conversion example
HMI screens
Similar look and feel

51. Rockwell conversion example
New diagnostic features
Integrated Controller display
Hardware diagnostics
Machine diagnostics
Command functions
System Maintenance
No PC required
Password protected

52. Rockwell conversion example
Benefits
For a comprehensive set of tools to ease your transition, visit
usa.siemens.com/modernization-tools
No surprises for maintenance
Controller program structure
Controller logic
Controller tags
HMI structure
HMI tags
HMI screens
Enhanced Diagnostics
Controller Display
Self configuring Ethernet devices
Web pages
ROI until mid-century