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INDEECO ELECTRIC HEATERS FOR INDUSTRIAL APPLICATIONS

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Presentation on theme: "INDEECO ELECTRIC HEATERS FOR INDUSTRIAL APPLICATIONS"— Presentation transcript:

1

2 INDEECO ELECTRIC HEATERS FOR INDUSTRIAL APPLICATIONS

3 Waste Water Treatment Plants
Pump Control Room Control Room Laboratory Grit Separation Pump House

4 OIL AND GAS

5 Chemical Storage

6 Air Make-up

7 Explosion-Proof Duct Heaters
ULTRA-SAFE CLASS I & II, DIV. 1 & 2, GROUP B,C,D,E,F,G, T3C CCSAUS, Approved EP2 CLASS I, DIV 2, GROUP C,D, T3 CCSAUS, ABS Approved

8 ULTRA-SAFE Duct Heater

9 Ultra-Safe Duct Heaters
CSA Approved, Division 1 and 2 Locations T3C Code, Gas and Dusty Locations Up To 240 kW, Single and SCR Staging Horizontal Airflow Heat Exchanger Design Corrosion Resistant Construction Available

10 Equipment Room at Pumping Station
Recirculation Equipment Room at Pumping Station

11 Hazardous Location Unit Heater

12 Hazardous Location Unit Heater

13 Classifications Ratings
CLASS I, DIVISIONS 1 & 2, GROUPS C & D CLASS II, DIVISIONS 1 & 2, GROUPS E,F &G TEMPERATURE CODE T3C, 320ºF (160ºC)

14 Standard Safety Features
T3C 320ºF (160ºC) Temperature Code Dual Over-temperature Protection, Automatic and Manual Reset Nontoxic Propylene Glycol Heat Transfer Fluid Low 70 PSIG Pressure Relief Valve Settings CSA Approval

15 Disconnect Switch with Lock-out
Heater Accessories Fan Selector Switch Disconnect Switch with Lock-out Pilot Lights Thermostat

16 Corrosion-Resistant Construction
316 Stainless Steel HERESITE® Coating

17 Corrosion-Resistant Construction
316 Stainless Steel Corrosion-Resistant Construction Recommended for Waste Water Treatment Plants Recommended for Hydrogen Sulfide (H2S)GAS Environments Extended Life Expectancy in Corrosive Areas over Carbon Steel

18 Corrosion-Resistant Construction
HERESITE® Coating Corrosion-Resistant Construction Recommended for use in Chemical Plants HERESITE baked phenolic coatings will withstand exposure to practically all corrosive atmospheres with the exception of strong alkalies such as potassium and sodium hydroxide, strong oxidizers such as aqua regia and wet bromine, chlorine and fluorine in concentrations greater than 100 ppm.

19 Fan Motor 1/4 Hp 3-20 kW, 1/2 Hp kW heaters Performance Characteristics kW 3-5 7.5-10 15-20 25 30 CFM 650 850 1800 3110 3850 Throw (Ft) 15 45 65 75 ∆ T (⁰F) 15-25 28- 38 27-35 26

20 Water Treatment Plants

21 Food Processing

22 Car Wash

23 Coal Processing Plants and Mines
Coal Processing Facility Potash Mining Coal Crusher Large Drilling Carriage

24 Hose Down Unit Heater

25 Fan Motor 1/4 Hp on all heaters Performance Characteristics kW 2-7.5 9-12 CFM 700 1450 2400 Throw (Ft) 26 43 50 ∆ T (⁰F) 9-35 20-26 17-64

26 HAZARDOUS (CLASSIFIED) LOCATIONS

27 ADVANTAGES OF ELECTRIC HEATING
Electric Heating Can Be Installed into a Hazardous Area, Where Gas or Oil Heating Can Not Electric Heating has Lower Installation Cost Electric Has Lower Maintenance Cost Than Hot Water or Steam Systems Electric Heaters Have Better Temperature Control Availability, Electricity is Often the Only Available Power Source in Remote Locations

28 APPLICATIONS FOR HAZARDOUS LOCATIONS
CLASS 1 Oil And Gas Drilling Rigs, Petroleum Or Pumping Facilities, Petrochemical Plants, Wastewater Treatment Plants, Solvent Extraction Plants.

29 APPLICATIONS FOR HAZARDOUS LOCATIONS
CLASS 2 Coal Fired Power Plants, Coal Preparation/Coal Handling Facilities, Coal Mines, Grain Elevators, Flour And Feed Mills FLAMMABLE DUST

30 APPLICATIONS FOR HAZARDOUS LOCATIONS
CLASS 3 Textile Mills, Woodworking Plants, Cotton Gins And Cotton Seed Mills, Flax Producing Plants CAUTION FLAMMABLE FIBRES OR FLYINGS

31 NEC and CEC CLASSIFICATIONS
CLASS 1 - Flammable Gases Or Vapors CLASS 2 - Flammable Dust CLASS 3 - Fibers Or Flying DIVISION DIVISION 1 - Always Hazardous DIVISION 2 - Not Always Hazardous GROUP CLASS 1 - Groups A,B,C,D Gases CLASS 2 - Groups E,F,G Dusts

32 NEC and CEC IGNITION TEMPERATURE CODES
T F T F T2A F T2B F T2C F T2D F T F T3A F T3B F T3C F

33 ZONE CLASSIFICATION SYSTEM
ZONE 0 – Always, Temporarily or Often Present (Class I, Division 1) ZONE 1 – Occasionally Present ZONE 2 – Very Seldom or Only Present for a Short Period (Class I, Division 2)

34 ZONE CLASSIFICATION SYSTEM
ZONES FOR DUSTS ZONE 20 – Always, Temporarily or Often Present (Class II, III, Division 1) ZONE 21 – Occasionally Present ZONE 22 – Very Seldom or Only Present for a Short Period (Class II, III, Division 2)

35 CLASSIFICATIONS GASES AND VAPORS DUSTS
Acetylene – IIC (Class I, Group A) Hydrogen – IIB + H (Class I, Group B) Ethylene – IIB (Class I, Group C) Propane – IIA (Class I, Group D) DUSTS Metal Dust – IIC (Class II, Group E) Carbonaceous Dusts – IIB (Class II, Group F) Non-Conductive Dusts – IIA (Class II, Group G) Fibers and Flyings – (Class III)

36 ZONE IGNITION TEMPERATURE CODES FOR GASES
T1 < 450 C (Hydrogen) T2 < 300 C (Acetylene) T3 < 200 C (Diesel Fuel) T4 < 135 C (Ethyl Ether) T5 < 100 C T6 < 85 C (Carbon Disulphide) Dust explosion-proof temperature is the maximum surface temperature as shown (e.g. T80 C)

37 APPLICATIONS FOR HAZARDOUS LOCATIONS
Oil and Gas Rigs and Crew Quarters Battery Storage Areas Chemical Plants Control Rooms Dry Cleaning Plants Gasoline Fueling/Storage Areas Parking Garages Sewage Treatment/Wastewater Treatment Plants

38 SCR PROPORTIONAL Vs ON-OFF CONTROL

39 Best Temperature Control Conserves Energy
SCR CONTROLLED Best Temperature Control Conserves Energy SCR cooling fins Most Efficient

40 SCR POWER CONTROLLER Zero Cross SCR with 1 Second Time Base
On ½ Sec = 50% Full On 1 Sec = 100% up to 600-Volts, 3-Phase, 60/50 Hz

41 Staged ON-Off Control on on on Stage 3 Temperature Set Point Stage 2
Time

42 SCR CONTROLLED Set Point Temperature Time

43 VERNIER CONTROL SCR Set Point Temperature Stage 3 Stage 2 Stage 1 Time

44 Thank You


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