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Impact of 3D Printing on Global Supply Chains by 2020
Varun Bhasin & Raheel Bodla
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Agenda What is 3D Printing Methodology
3D Printing vs Traditional Manufacturing 3D Printing Growth & Cost Projection Results Conclusion
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Research Question Quantification of the Impact of 3D Printing on Automotive and Life Sciences Supply Chains
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What is 3D Printing Source : CNN
Talk About the capabilities of 3D Printing, Materials Used Source : CNN
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Methodology Create Process Flows for current Supply Chain
Define Assumptions for adoption of 3D Printing Create Process Flows for TO-BE Supply Chain with the adoption of 3D Printing Understand Cost Components of Supply Chain Collect Data for each cost component Develop a Mathematical Model to Compute and Compare Total Supply Chain Cost Perform Sensitivity Analysis
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Total Supply Chain Cost Inventory Holding Cost Pipeline Inventory Cost
Methodology Total Supply Chain Cost Product Cost A Order Cost B Transportation Cost C Inventory Holding Cost D Pipeline Inventory Cost E Stock Out Cost F Order Cost = Order Cost x (Demand/Order Quantity) Pipeline Inventory Cost = Product Cost x Holding Rate x (Demand over Lead Time) Transportation Cost = Demand x (Cost/Mile) x Distance in Miles Stock Out Cost = Stock Out Penalty x No. of Orders x Probability of Stock Out Per Cycle Inventory Holding Cost = Product Cost x Holding Rate x (Cycle Stock + Safety Stock) Product Cost = Cost Of Manufacturing
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Key Deliverables Mathematical Model to Compute and Compare Total Supply Chain Cost for Current vs. Future Supply Chain Cost (After adoption of 3D Printing) Use Case on adoption of 3D Printing in Automotive Industry Life Sciences Industry
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Difficulty in Quantifying the Impact
Literature covers qualitative descriptions only Lack of primary data Adoption of 3D Printing Decrease in product cost due to adoption Limited sources of data Automotive & Life Science industry only 2 US Locations only By explicitly stating all assumptions, our model is amenable to what-if analysis
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3D Printing vs Traditional Manufacturing
Simple product for preliminary analysis Currently produced by 3D printing & traditional Manufacturing iPhone Case
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3D Printing vs Traditional Manufacturing
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3D Printing Growth & Cost Projection
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3D Printing Growth & Cost Projection
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Results We looked at the impact from two different echelon in Supply Chain using use cases Case I – The Warehouse Case II – Life Sciences Case III – Automotive
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Case I – The Warehouse
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Case I – The Warehouse 76% 87% 35%
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Case I – The Warehouse 85% 78% 70%
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Sensitivity Analysis
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Case II – Life Sciences
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Case II – Life Sciences 62% 98% 98% 95% 60%
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Case III - Automotive
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Case III - Automotive 33% 96% 99% 95% 20%
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Conclusion What does this mean for Automotive & Life Sciences Industry
End Customer Logistics Industry
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Questions
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